Radio
Boulevard
Hammarlund Mfg. Co.,
Inc. Circuit Details,
Comparison to HF SP-600, General Performance Features by: Henry Rogers WA7YBS |
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This article is a compilation that features an ALL NEW 2024 write-up that details the front-end disassembly and RF-IF alignment of the SP-600-VLF. The object of the new RF-IF alignment was proving that the Hammarlund manual's "impossible to perform" alignment procedure was NEVER used by commercial technicians (it probably wasn't even used by Hammarlund) and that the receiver can (and should) be aligned using conventional RF-IF alignment techniques that includes a standard sweep alignment of the IF section. The new 2024 section has a complete procedure with photos for sweep aligning the SP-600-VLF IF section and instructions for the RF Tracking alignment. The other sections of this write-up are a complete re-editing of various SP-600-VLF paragraphs and notes that I've been writing over the past ten years. After using this SP-600-VLF for a decade, I have to say, all things considered, it's the best of the vintage tube-type LW receivers that I've tested and operated. I've used it for 2X QSOs on 630M with ham stations out to Pennsylvania and have logged hundreds of NDBs from all over North America. World-wide PE-PM time signal stations, USN Sub-Fleet Comm stations and a multitude of other LW signals have been received with this SP-600-VLF. Well-maintained "600-VLFs" are fairly easy to work on if necessary, they're dependable, very sensitive and they really do work well for 630M operations and, actually, just about any signal reception below 500kc, provided the proper type of antenna is used,...and your QTH is in an EMI/RFI quiet location. |
Hammarlund Mfg. Co.,
Inc. - SP-600-VLF MW,LF and VLF Receiver |
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General Information - When the first paragraph of the SP-600-VLF31 manual states that the
receiver is unique because the tuning "extends to audio frequency 10kc"
one wonders whether the writer of the manual understood the difference
between 10kc of varying air pressure (sound-audio) and 10kc of radio
frequency oscillation (a varying electromagnetic field.) Of course, the
writer was probably thinking of a RMS voltage varying at 10kc (more
on the Hammarlund VLF manual's "problems" further down this write-up.)
The SP-600-VLF is not a "converted" standard SP-600 HF version
(high frequency, the typical .5-50mc SP-600 receiver.) Although it uses
a lot of the same mechanical designs as its HF brother, the 600-VLF is a very different,
special design receiver. It's a single conversion, double
pre-selection superheterodyne with six tuning ranges covering 540kc down
to 10kc. It uses 705kc for its IF. The SP-600-VLF was designed specifically
for MW, LF and VLF reception.
The SP-600-VLF31 was first offered in 1954. It was the first VLF version of any Hammarlund Super Pro and the first VLF receiver of the SP-600 series with a later SP-600-VLF38 for 25 to 60~ AC operation being the only other version produced. The SP-600-VLF31 receiver featured in this write-up is Serial Number: 20101 from 1958 (latest date code found.) Hammarlund also produced several SP-600-VLF receivers for the Dero Research and Development Corporation. These receivers are identical to the SP-600-VLF31 except they'll have "Dero Research and Development Corp." with "Model 2F VLF Receiver" engraved on the front panel and there's a small metal etched data plate tag with the Dero name mounted below the Audio Gain control. The Dero example I saw didn't have the Hammarlund data plate mounted on the tuning condenser cover but whether that's normal for all Dero receivers is unknown. See Dero 2F photo below from the Hammarlund Historian website (although it did require a lot of photo-shop editing to straighten the photo and get it looking decent.) |
Long Wave Reception
Then and Now - The 1950s was a time when the radio frequency spectrum
below 500kc only had to contend with atmospheric QRN. There was very
little "wide-spread" man-made RFI except close to highly
industrialized areas. Long wave was brimming with signals that included many voice
transmissions and lots of true CW transmissions. Even though all Long
Wave Broadcasting came from Europe or Asia, their stations ran high
power to large antenna arrays so it wasn't too difficult to receive their signals here in
the USA. Other signals were from the many Coastal Stations that handled
ship to shore traffic. Most of these signals were in the CW mode but, if you could
copy Morse, the messages weren't encoded so it was interesting to
"listen in." At the time, the USN Stations also sent CW from some
stations and though encoded it did provide some interesting code
practice. Navigation and weather stations were abundant. If you had RTTY
capability, many regional weather reports were sent via long wave radio
stations in standard BAUDOT at 60wpm.
Airport Beacons and Airway Range Stations were still operating in the
1950s. There were multitudes of Non-directional Beacons everywhere and
many of the NDBs provided Voice Aviation Weather reports. Unfortunately, over the past seven decades, long wave has changed into today's almost entirely data-driven transmissions that defy decoding, unidentifiable signals of all varieties, virtually no long wave broadcasting, diminishing numbers of NDB stations and rampant RFI from a multitude of urban domestic devices that always seems to be increasing in sheer quantity and in the amount of RFI produced. In the 1950s, the SP-600-VLF31 would have been used in the laboratory, maybe in commercial coastal stations, in commercial frequency monitoring facilities or possibly some shore-based radio navigation uses. It was an expensive receiver that almost certainly, due to that expense, wouldn't have interested the average radio amateur or the average radio listener (although many "transoceanic-type portables" did include a Long Wave band.") The SP-600-VLF was intended for laboratory and commercial or possibly military users. |
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Physical Comparison to the High Frequency SP-600s
- One notices that the receiver obviously looks
like a Hammarlund SP-600JX on the exterior but with
several minor physical differences. First, the chassis and
most of the sheet metal is gold Iridite finish (a chemical dye for
aluminum.) Also apparent are the
quite different side panels used on the VLF with square sides, similar
to R-390A panels, rather than the pylons used on the anodized aluminum side panels of the
High Frequency (HF) SP-600.
Another difference is the "X" option that is on the HF 600 has six
positions and uses HC-6 crystals but the VLF has only four positions and
uses FT-243 crystals. The Carrier Level meter is only a single
scale, bakelite case unit reading "db over 50uV" while the HF 600 meter
is usually a metal-cased, dual scale unit. With the dual scale meter, a
switch for RF-AF is on the HF SP-600 and that's not necessary for the VLF. A
"warning" tag (not to use 6kc bandwidth on VLF) is mounted between the tuning dial and the logging dial.
There are two additional IF cans that are smaller than the standard IF
cans that are for the Amplified AVC and for the Diode Load (Driver) output. The "X" option
oscillator uses a miniature tube rather than a metal octal tube used in
the HF SP-600JX. The twin-ax Antenna input is not used on the RF
platform as on the HF version but a cable is routed out of the RF
Platform to standard screw terminals mounted on a rear bracket. Note on this VLF receiver that a top cover is missing. It appears that the cover was a right-angle bent aluminum sheet metal piece that would engage into the front "pinching" two-piece retaining slot and then, resting on top of the side panels angled lip edges, drop over the side panels vertical lip edges. At the vertical rear panel, screws were used to mount the top cover to the back rails. The cover would be easy to replicate except that it's not shown in the manual. One can guess that some sort of venting was provided but without a picture, exactly how the top looked is really an unknown. Since I have my SP-600-VLF installed in a Hammarlund SP-600 table cabinet that's providing the necessary protection, a top cover isn't really required. |
The SP-600-VLF Circuit
- The SP-600-VLF31 is not a HF SP-600 with LF coils in the
turret. It's a very different receiver. First, it's not a double
conversion receiver (like the HF version) but it is double preselection
in that two RF amplifiers are used on all bands. The frequency coverage
is from 540kc down to 10kc in six bands. 21 tubes are used in the
circuit (20 tubes are used in the HF version.) The IF is 705kc and
dual crystal filters are used for passband selectivity. One crystal filter is ahead
of the first IF amplifier acts as a 705kc bandpass filter (crystal
controlled center frequency.) The second crystal filter is ahead of the
second IF amplifier and is a conventional 705kc crystal filter with a
phasing control although it operates quite differently than a typical
crystal filter (180º rotation for maximum to minimum bandwidth within
the SELECTIVITY position employed.) Five different IF bandwidths are
available and all SELECTIVITY positions utilize both crystal filters (the HF version uses three of the
six positions for its conventional crystal filter.) There is a 1160kc crystal
oscillator circuit in the receiver but this is to heterodyne with the
705kc IF to provide a fixed 455kc IF OUTPUT to drive RTTY devices or
other types of equipment that require a 455kc input signal derived from
the last IF amplifier stage (full selectivity.) Two tubes are required
just for this 455kc conversion (6C4 xtal osc. and 6BE6 mixer.) The audio output uses a
600Z ohm transformer that's very similar to the HF version. Amplified AVC is
provided as is a BFO and there is a Noise Limiter circuit (LIM.) When
selecting CW with AVC, a large value tc capacitor (.25uf) is switched in the
slow the AVC recovery for better CW reception. As expected
for the vintage, the 600-VLF uses a standard envelope detector circuit so,
for CW reception,
the RF Gain should be reduced for proper signal to BFO injection ratio
and the AVC should be off but it can be used to limit maximum
sensitivity if desired. The manual instructs the user to operate with RF
Gain at maximum, AVC and BFO on to receive CW signals. This might have
worked in the laboratory in the 1950s but not today when connected to an
antenna and trying to receive signals with modern RFI noise levels. The
"X" function provides four
crystal channels using FT-243 type crystals. This "X" function provided
a crystal controlled oscillator in place of the LO for f
stability.
With two RF amplifers and four IF amplifiers provided, the SP-600-VLF has a lot of sensitivity and a lot of gain,...but does that really help in today's noisy LF region of the spectrum? If the user is inexperienced with the LF spectrum and how to set up a high-performance receiver to operate successfully below 500kc, disappointment is sure to follow. Using a remotely-tuned loop or shielded magnetic loop will be a necessity on MW no matter where the receiver is operating from. Wire antennas can be used in the LF and VLF regions but a low noise antenna is going to be required on MW for successful DX reception. The antenna input impedance is 72Ω. |
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SP-600-VLF Performance, Antennas and Some of the Receivable Long Wave Signals |
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Antennas - My first serious listening session was using my 80M Inverted Vee antenna with the feed line shorted. I logged two newly-heard NDB stations. Not that they were any great DX, being PND 356kc in Portland, OR and BF 362kc in Seattle, WA, but they were new ones (#259 and #260, respectively.) I quickly switched to a homemade remotely tuned loop that was six foot diagonally. In Nov 2019, I went to a shielded magnetic loop, the Pixel Loop. The impedance of the Pixel Loop is 75Z which is a good match for the SP-600-VLF's 72Z input impedance. The Pixel Loop was a significant improvement in signal to noise ratio and with ease of operation (the remotely tuned loop had to be "tuned" every few kilocycles,...often, in other words.) As mentioned, weak signal reception on MW is very much improved using a loop antenna. However, on LF and VLF, when using a long end-fed wire antenna, sometimes it's advantageous to have an inline switchable attenuator between the antenna and the receiver. This allows reducing intense signals (not that common) but it also allows finding the best response between the large antenna and the noise generated by everything that the large antenna responds to. I use a switchable attenuator that can reduce the signal levels down to -82db in -1db increments. I've found that around -20db seems to greatly reduce the noise while the signals are still heard. Of course, the shielded magnetic loop is much better at reducing noise but below about 100kc the loops don't respond very well and a long wire is needed. The switchable attenuator will help in that kind of setup. The following are some of the signals that can be received below 500kc,... LW-BC - At one time the LW-BC band was from 190kc up to 280kc. It was primarily used in Europe and in Asia but many of the stations ran such high power levels to large antenna systems that their signals could be received here in the USA. As technology advanced, it became obvious to radio engineers that the low RF frequency versus the AM modulation somewhat limited the resulting audio bandwidth that could be produced by LW-BC stations. The argument was that better fidelity was available from other broadcasting sources (many of the avid LW-BC listeners didn't care about fidelity and these devoted listeners kept LW-BC going much longer than expected.) Another factor was the enormous cost to operate these stations and the value of the real estate that the antenna system needed. LW-BC has been on the decline for decades and, as of 2024, it has all but disappeared from the LW spectrum (BBC-4 is one of the few LW stations still on the air but they claim unavailability of replacement parts will one day force them off the air.) Of the LW-BC stations that could be heard in the Western USA only Radio Rossii 279kc, located on Sakhalin Island and running 1000KW, was an easy station to receive (although one had to get up very early in the morning for a good signal,...5AM was pretty good because Radio Rossii shutdown at 6AM Pacific Time which was midnight on Sakhalin Island. Programming was Russian Jazz music and news - in Russian.) All other LW-BC stations were extremely weak so the tuning was done with the BFO on and tuned to zero beat. This is called an "exalted carrier" type of reception of AM and it sometimes helps with weak signals. Unfortunately, all I could ever hear on the European LW-BC stations was the carrier and the modulation wasn't detectable. NOTE: About Russian LW Stations - Radio Rossii 279kc and all other Russian LW BC stations were shutdown Jan. 9, 2014. As an update for 2024, there are no LW-BC stations transmitting that I can receive here in the Western USA. In fact, there are only a few LW-BC stations that are actually "on the air" with most LW-BC stations being listed as "temporarily not operating" or "on standby" or other vague notations that actually indicate the station is "off the air." Economics, cost of maintenance, lack of high-power tubes, expense of new replacement equipment that doesn't exist and that other reception options are available that can provide better fidelity are the usual reasons listed for the station going "off the air." NDBs - Although NDBs are MCW signals, all "NDB-chasers" use a BFO (tuned to ~ 400hz offset +/- from IF) to help locate the NDB carrier and then tune to zero beat to copy the MCW (this method results in a nice sounding 400~ note depending on the particular NDB station.) Best results for NDBs has the AVC off, BFO on and riding the RF Gain control. Nearly all of the NDBs tuned in seem to have two or three signals on each frequency (well, that was the case years ago, nowadays it's a sparse NDB environment with the future of airport NDBs being tenuous at best. Hundreds of NDBs have been and continue to be decommissioned each year over the past decade and, since no pilots in the USA use NDBs for navigation, there's little incentive for airports to keep their NDBs in operation.) Most NDBs are transmitting from 200kc up to about 440kc. There are a handful that operate from 510kc to 521kc. The power output of a typical NDB transmitter is about 25 watts although many run up to 100 watts and there are a few regional NDBs that run a few hundred watts. There are a few transoceanic NDBs that can run up to 2KW. Antennas are usually simple wires that aren't very high since they are normally right next to the airport runway. A few regional and transoceanic NDBs operate vertical antennas. DDP 391kc is one of the last operating transoceanic NDBs. It's located in San Juan, Puerto Rico and is running 2KW to a very tall vertical antenna. DDP 391kc is very easy to pick up here in the Western USA during winter-nights - about 3500 miles DX. 630M Amateur Operation - This ham band is 472kc to 479kc. Any mode can be used. CW ops were supposed to use 472kc to 474kc and then data mode users had the top 5kc - all a "gentleman's agreement" that usually doesn't really function very well,...much to the detriment of CW operations. Maximum power output is 5 watts EIRP which doesn't sound like much but since the efficiency of most ham antennas at 630M is so poor, actual power to the antenna might be hundreds of watts to achieve the 5 watts EIRP. The are several 630M ham beacons in operation. More information in the 630M section further down this article. There also is a 2200M (136kc) ham band, any mode, 1 watt EIRP. Master Station "M" Fallon, Nevada - Loran-E - The new and improved Loran-E has started up in July 2024. Master Station "M" is using the same 625' tall vertical with the 900' diameter capacity hat. They are using the same 400KW Megapulse transmitter operating on 100kc and they are naturally transmitting from the same location at the end of Loran Road in Fallon, Nevada. The old Loran-C was shut down in 2008 (politics, mostly) but it was soon discovered that there was an "over-reliance" on GPS navigation and the very low power signals from GPS satellites could easily be interfered with,...intentionally. As personal computers became more and more powerful it became easier and less expensive for determined hackers to disrupt and create errors in the GPS data. By 2015, official legislation was enacted to restart Loran since its very powerful signals and very low frequency of operation just about eliminated the possibility of external corrupting signals trying to jam the navigation information. Loran-E works the same way that Loran-C did in that the timing of the arrival intersection point of the wavefronts from three different Loran stations define the location of the Loran receiver that's usually onboard ship. There's now an extra pulse in the signal that carries additional data to further help the navigators and users of Loran-E. Also, users that have the old Loran-C receivers can still use those receivers since they will still function with Loran-E. The additional data won't be accessible but the navigational information will be. Loran-C (and now Loran-E) was also used for other purposes by many other operators around the world. The timing of the signal from each Loran station was precise and controlled by three cesium atomic clocks at the stations and many operations based their timing needs on Loran's timing. All of that type of use is still available with Loran-E. Master Station "M" is only 50 miles to the east of Dayton Valley so the signal on 100kc here is formidable and intensely strong,...a good test signal on 100kc,...I can easily pick it up on a crystal set. Listen for "tick, tick, tick,..." that is constant and never changes and never stops,...just a constant "tick, tick, tick." Each "tick" contains nine pulses that identify if the station is a "slave station." The "master station" sends ten pulses to identify it as the "master." All Loran stations are on the same frequency of 100kc and precise timing is imperative for proper identification of the "master station" and the three "slave stations." Station "M" is the Pacific Master Station with (if it hasn't changed) one slave station "G" in George, Washington. Another slave station "X" is in Middleton, California and the last slave station is "Y" in Searchlight, Nevada.
VLF Stations USN Submarine Fleet Communications - Stations NAA, NWC, NPM, NML and NLK are very strong MSK (Minimum Shift Keying) Navy VLF stations in the 19kc to 25kc region of the spectrum. NAA 24.0kc can run up to 2000KW while NLK 24.8kc can run up to 1200KW. Both of these stations employ enormous array antennas to go along with their tremendous power output. NAA uses two trideco array antennas that are each comprised of six panel "star shaped" umbrella arrays suspended by 26 towers that range from 1000ft to 600ft in height. Suspended just above the ground below the arrays are the counterpoises that are the same size as the tridecos. The enormous size of the NAA antenna system takes up an entire peninsula between two bays in Cutler, Maine. NLK uses a dual horizontal "W" array that is suspended from twenty, 200ft tall towers that are placed up the sides of two mountains (Blue Mt. and Wheeler Mt.) near Oro, Washington. The dual horizontal "W" array spans across the valley between the two mountains with ten vertical 900ft long drops that are routed to the station house that's located in the valley. Each of the ten antenna runs across the valley are between 8700ft to 5650ft in length. The entire valley has an enormous buried a radial ground system that was installed when the station was built in 1953. NPM 21.4kc in Lualualai, Hawaii and NML 25.2kc in La Moure, North Dakota each run 550KW to ground-isolated, 600ft tall verticals. NWC 19.8kc runs 550KW to a single trideco array operating out of Exmouth, Australia. JJI 22.2kc is another MSK Sub-Comm station that operates out of Obino, Japan (sometimes identified only as "J.") MSK reception will require that the receiver's BFO to be turned on. No information can be decoded from these stations since the transmissions are multi-layered and encoded so special equipment is required to reassemble the data and then the messages are encrypted, so "reading" anything is impossible. The USN Sub-comm stations are useful to LW enthusiasts in that their exact transmitting frequency is known along with their location so they provide excellent strong test signals for the VLF region of the spectrum. I've also heard regular FSK RTTY signals around 21kc several times. Origin unknown. Other MSK signals will be heard from 19kc up to around 50kc. Again, unknown origin. Russian Alpha/RSDN-20 - Below the USN Sub-comm stations are the Russian "Alpha" or RSDN-20 stations. These stations are usually on 12kc, 14kc and sometimes 16kc. The RSDN-20 signals are a momentary key-down carrier that "keys" every few seconds, continuously. If you "straddle" between the 12kc and 14kc signals, you'll hear the two "key-down signals as "beeps" occurring at a slightly different times and slightly different heterodyne frequency tones and that results in an unusual, unique sounding "beep-boop" signal. The "beep-boop" repeats every few seconds. Again, the "beep-boop" data received is meaningless (to us) but the transmitting frequencies and locations (three different locations) are known. SAQ Grimeton, Sweden 17.2kc - SAQ is the only operational Alexanderson Alternator, a mechanical transmitter, in the world. It can run up to 200KW on 17.2kc in the CW mode. The SAQ antenna is enormous at about 1.5 miles long and is supported by several 425ft tall towers. However, SAQ is only "on the air" two times during a year. Christmas Eve and Ernst Alexanderson's Birthday (in June.) Recent antenna work has improved the signal and now the chances of actually hearing SAQ in the Western USA are better. Reception of SAQ is difficult because 9AM Christmas Eve day over in Sweden is midnight on the West Coast of the USA (nine hours earlier.) I've never "clearly" heard SAQ. I've heard a few CW letters but nothing that could definitely be identified as coming from SAQ (extremely weak, in the noise and maybe in my imagination.) I haven't tried listening since the SAQ antenna work was performed, so maybe my chances might be better this Christmas Eve Day at midnight (I have to actually start listening on the night of December 23rd and then at midnight it becomes the 24th, Christmas Eve Day here and that's 9AM on the 24th in Grimeton which is when the SAQ "Christmas Greeting" transmission starts - all very confusing.)
If you're expecting the SP-600-VLF manual to be as detailed and comprehensive as the manuals Hammarlund produced for the HF versions of the SP-600JX you'll definitely be disappointed. As mentioned in this write-up's introductory sentence, the first "questionable writer qualification" happens right off when it's stated that the SP-600-VLF tunes down to an "audio frequency of 10kc." Well, it doesn't stop there but only gets worse. The first significant problem is that there aren't any under-the-chassis component location drawings at all. There's a basic "top view" of the chassis drawing that shows tube locations and transformer identification but nothing to locate smaller individual components under the chassis. There are photographs of under the chassis but nothing is identified so these are no help for troubleshooting. If a specific component location is required it becomes necessary to use the schematic and tracing the wiring (sometimes using an ohm meter) to find the specific component location. There are several component boards used under the chassis and there aren't any drawings or photos to show or identify the components that are on any of these boards - you just have to trace the wiring yourself to find out. All of the HF SP-600JX manuals contained detailed wiring diagrams that illustrated exactly how the receiver was wired, showing wire routing and connections plus showing all of the component locations and how they were connected into the circuitry. Usually there were at least two wiring diagrams because so much detail was shown it couldn't all fit on just one drawing (Hammarlund had to provide these drawings since they were selling so many HF SP-600s to the military.) Not so with the "VLF" manual since there isn't a wiring diagram at all - nothing! If you take out the RF coils (and don't pay attention) there isn't any information in the manual on how to correctly reinstall them. On and on,...only the bare minimum of information is supplied. As far as written circuit descriptions, they're detailed and very usable. At least Hammarlund provided a tube pin voltage/resistance chart and the disassembly instructions are good. Perhaps there was a separate "Maintenance Manual" for the SP-600-VLF that provided all of the expected (but absent) information,...but I've never seen or heard of one. By Far, the Worst Alignment Procedure Ever Written - However, the "all-important" alignment procedure is absolutely awful,...positively one of the worst and most unusable set of instructions I've ever encountered. The alignment procedure reads as if somewhere in the Hammarlund organization it was stated by one of the "higher-ups" that the "600-VLF" alignment had to be "the most accurate alignment possible." So, the writing task was assigned to an engineer that had never performed an actual receiver alignment and,...since "best accuracy" was the goal,...that had to achieved regardless of the practicality of implementation or the time necessary for performing such an alignment or the amount of collateral damage brought about by the alignment. While sweep aligning the IF is definitely the best method to achieve symmetrical passbands, you shouldn't have to go out and BUY special equipment to perform the job (the manual actually gives the name of the company and their address where you could purchase the specified special equipment - incredible!) Unsoldering Components for an Alignment? You Must be Kidding! - The necessity of unsoldering the "loading resistors" in the RF front-end is totally impractical. It requires removing each of the two RF coil assemblies (ANT and 1RF) from the turret on each of the six bands first to unsolder the resistors. Then the coils are reinstalled in the turret and a RF signal injected at the antenna input. Then a RF Probe-VTVM are used to measure maximum RMS voltage at the 1st and 2nd RF Amplifier tubes for alignment. Then the RF coil assemblies have to be removed again, the load resistors resoldered and the RF coil assemblies reinstalled. That's 12 RF coil assemblies that are "in and out" of the turret four times,...what an "exercise in potentially causing receiver non-functionability due to component damage." Simply unbelievable! In addition to the RF Probe-VTVM RMS measurement, the procedure requires other special equipment that's not always available, e.g., a sweep generator, the "special order" dual sweep trace oscilloscope (dual X vs Y inputs) with a special detector probes to allow the ability to monitor both the sweep input LC and the sweep output LC of the IF transformers simultaneously while sweeping to allow finding coincidence,...on and on. For every section of the receiver, the alignment procedure is overly complicated requiring that certain components or wires be unsoldered from the circuit and then requiring special equipment. There are so many components and/or wires that are disconnected, rerouted, then the measurement/alignment performed and then the component or wire reconnected it would be a miracle if the components or wires could or would be returned to their correct connections. The physical damage that's very likely to happen with the action of unsoldering component leads and wires, then reconnecting and soldering the parts back in place makes one cringe. The amount of components that are tampered-with in the alignment procedure is staggering beyond belief! Why Publish a Useless Alignment Procedure? - It's almost a certainty that any SP-600-VLF receiver would have been initially owned by either commercial users, such as laboratories, communications or monitoring businesses or possibly by the military. One can confidently rule out any ownership of a SP-600-VLF by any amateurs. Since ALL professional and military equipment would usually be aligned by professional technicians, one would think that the alignment procedure would have been written at "tech-level" to allow each alignment to proceed along quickly and accurately. All of the HF SP-600JX manuals, because those receivers were used extensively by the military, have easy to follow tech-level alignment procedures with no special equipment required. Hammarlund should have employed someone experienced in writing tech manuals to write this section of the 600-VLF manual (or, to keep it simple, just hire one of the Army Signal Corps TM manual writers.) So, why would Hammarlund even publish this impractical alignment procedure? I'm sure that if the SP-600-VLF had been sold in any quantity to the military, there would have been an entirely different, Hammarlund-written but military-style technical manual that would have been similar to the HF SP-600JX manual. But, since civilian purchasers from laboratories or commercial monitoring services, etc., were the likely end-users, commercial technicians would be performing receiver maintenance and that included alignments. But why would commercial techs be expected to use this "impossible to perform" procedure? In reading the SP-600-VLF alignment procedure MANY TIMES, I've come to the conclusion that Hammarlund didn't want anyone going into the receiver to make adjustments and they wrote a procedure that assured that NOBODY would even consider aligning the SP-600-VLF per the manual. Perhaps Hammarlund wanted all SP-600-VLFs returned to the factory for any type of repairs or maintenance and an obtuse alignment procedure made sure of that. But, I doubt that even Hammarlund aligned the SP-600-VLF as described in the manual (so, what should you do? Read on,...) Does the Alignment Procedure in the Hammarlund SP-600-VLF Manual have to be Used? - In looking at the schematic of the SP-600-VLF, it's obvious that it's a standard single conversion superheterodyne. There's nothing special going on in the circuits. It can (and should) be aligned just like any other superheterodyne. The bulk of the receiver circuit operates at 705kc. Use 705kc for the IF. For the best results, sweep align the IF. First, "peak align" at 705kc and then apply the sweep signal at the grid input on each IF stage and do minor tweaks to the appropriate IF transformer for the best shaped passband. Proceed from the last IF to the Mixer always with the 'scope on the detector output, the Diode Load (this is basically how a standard sweep IF alignment is performed,...more details on sweep aligning the IF of the SP-600-VLF in the "2024 Workbench Visit" at towards the end of this article.) The turret coil assemblies function at various other lower frequencies than the IF. A RF signal generator (or a very stable Function Generator) that can produce a RMS voltage output down to 10kc is necessary. Adjust the turret coils as if it were a HF SP-600JX but use the frequency table in the manual (at least that part of the alignment procedure isn't corrupted.) Align the BFO and the Amplified AVC to 705kc. Adjust the 455kc IF conversion for maximum output at the IF OUTPUT. Use a VTVM on the Diode Load and adjust for peak negative DC voltage with the AVC off. What is interesting is that my detailed inspection under the chassis of the entire SP-600-VLF receiver and detailed RF coil assembly inspection revealed that NONE of the components or wires that were supposed to have one end unsoldered and "lifted" had EVER had the original solder joint disturbed. That indicates that whomever performed the maintenance on this SP-600-VLF read the alignment procedure in the manual and knew it was unusable and probably aligned the SP-600-VLF using conventional RF-IF alignment techniques. And, this was probably the method used for several alignments over the years. So, don't be afraid of the SP-600-VLF,...it's a standard single conversion superhet that can be aligned like any other similar type of receiver. Yes! I've aligned my SP-600-VLF, including a sweep alignment of the IF, following conventional procedures and the receiver functions great.
Dial Slippage - a Chronic Problem with all SP-600 receivers (but there's an easy solution) - All SP-600 receivers mechanically drive the tuning using the same set up. A brass drive wheel is rotated with the Tuning knob. This wheel in turn drives, by friction, a brass reduction wheel that is spring-loaded against the drive wheel. The reduction wheel is grooved and mates with the Logging dial driving it, by friction, at its perimeter. Driving the Logging dial shaft tunes the receiver tuning condenser through the gearbox. If contaminates are allowed to accumulate on the friction drive surfaces eventually dial slippage will be the result. Although some SP-600 enthusiasts believe that the "S" spring used for loading the reduction wheel causes the slipping, I've seldom had just the spring be responsible for dial slippage. Almost always, dirt and grease will have collected on the friction surfaces of the brass wheels or on the rim of the Logging dial and this is what is causing the slippage. Thorough cleaning is necessary to correct the problem. Fortunately, all parts are accessible without any disassembly. The brass wheels can be accessed with the receiver on its side and the Logging dial rim can be accessed from the top. Clean all friction surfaces with denatured alcohol. I use several Q-tips to clean the brass wheel surfaces. Repeat the cleaning until the Q-tips don't turn black. On the rim of the Logging dial, I use a small piece of paper towel that is dampened with denatured alcohol. Again, clean until the towels don't turn black. Remove and check the "S" spring. It should be straight or slightly bent out. If it's bent inwards then the spring load will be somewhat reduced. You can expand the "S" spring by just bending it outwards with your fingers. Reinstall the "S" spring. As an added help, check the rotation of the logging dial and how much resistance to movement there is in the gearbox. Years of storage with no use or no maintenance may dried up any lubrication. It would certainly help to lubricate all of the shaft bearings with a drop or two of 10W machine oil. As always, don't "over lubricate" and just apply a drop or two of machine oil only where needed. Also, check that the Dial Lock is completely open and not "dragging" on the Logging dial. Check the SP-600 tuning now. It should not slip and should be "velvet smooth." UPDATE: Jan. 1, 2018 - The slipping dial is back. Although I haven't pulled the receiver out of the cabinet I can see what I think is the problem. The logging dial rim has a small gouge that I think is causing the slippage since this "dent or gouge" changes the dial friction in the drive wheel groove when the gouge comes around. I also noticed that the logging dial has a significant bend so it isn't really engaging into the drive wheel groove with the same "fit" each revolution of the drive wheel. To repair this will be a receiver out of the cabinet and front panel off since I'll have to dismount the logging dial for straightening and repair of the gouge. I'll do this after the Longwave season is over - probably around March. UPDATE: May 1, 2018 - A Solution That Works and isn't Difficult to Implement - Slipping dial issue required pulling the receiver out of the cabinet and then disassembling to the point where the front panel could be removed. The dial lamp assembly over the logging dial has to be removed. Then the three screw mounting plate is removed and the logging dial can be removed. Close inspection revealed that near "45" on the dial rim there was a deformation that had a "lumpy" feel to it. Also, between "50" and "55" was another rough area. I carefully dressed these areas with a very fine jeweler's file. The dial also had a warp that was easy to take out with minor flexing of the dial. Upon reinstalling the dial on the hub, I found that the slipping was still happening in the same areas. I readjusted the "S" spring for a greater load against the drive wheel. No improvement. The Slipping Dial Solution - I thought about how improve the "grip" of the brass against brass surfaces and came up with the idea of using rosin. I dissolved some powdered rosin in some denatured alcohol to make a thin (viscosity like water) mixture. I used a small paint brush to apply the rosin mixture into the drive wheel groove. Then I rotated the logging dial to transfer some of the rosin mix to the rim of the dial while applying more rosin to the groove with the paint brush. I let the mix dry (alcohol evaporates.) That did it. No more slipping - none at all! I didn't need much rosin-mix, just a little brushed just into the drive wheel groove worked great. If the rosin somehow disappears from the drive wheel groove in the future, it's very easy to reapply the rosin-mix. Hopefully, the "grip" will last for quite awhile. NOTE: The rosin-mix probably should be reapplied each year for best results. For an update on the rosin/alcohol mix read the update for Jan 6, 2021 further down this page. Jan 3, 2021 - Maintenance Required - I had been noticing that changing the SELECTIVITY would cause signal loss and erratic reception. The problem turned out to be in the SELECTIVITY switch that apparently I'd never cleaned. De-Oxit and a small paint brush (and cleaning out a few spider webs) got the switch operating fine. This seemed to clear up the problem. This is a common problem with the HF SP-600 also. I've noted that for quite a while now the dial is again slipping. Not nearly as bad as before but it's getting worse. More rosin/alcohol mix needs to be applied to the drive wheel. UPDATE: Jan 6, 2021 - More Rosin - The rosin mix was still working fine in the small groove of the idler wheel that actually drives the dial. The beveled drive wheel that interfaces with the idler wheel was where the slipping was happening since I hadn't ever applied the rosin mix there. I cleaned the bevel with alcohol and several Q-tips turned black indicating dirt or contamination of some type. Just cleaning the bevel gear helped with the slipping but I applied new rosin/alcohol mix to ALL drive surfaces this time. After the rosin mix dried, no slipping. Just as another precaution, I adjusted the spread of the "S" spring for the dial drive. This increases the engagement force of the idler wheel into the bevel of the drive gear. The dial drive now seems excellent with no slipping. We'll see how long this lasts - I think I can probably go about two years between the "rosin" treatments - not bad,...it's an easy fix. NOTE: I've actually gone three and half years and still no slipping - 2024.
Shielded Magnetic Loops - The SP-600-VLF does tend have a high noise floor that makes using certain types of wire antennas in the MW and LF spectrum nearly impossible. Best performance on MW with my SP-600-VLF has ALWAYS been with a loop antenna. At first, I was using a homemade remotely tuned loop that worked very well. I switched to a Pixel Loop in November 2019 and it also works quite well. My Pixel Loop was purchased used and it's an old one that was actually built by Sirius years ago. Nowadays, Pixel Loops are still available but the disadvantage is not only the expense of a Pixel Loop (about $500) but they always seem to be on "back order." Pixel Loops are available from DX Engineering but expect to wait for actual delivery. The other good LW loop was the Wellbrook Loop. They came from the UK but now Wellbrook is out of business. Wellbrook Loops are frequently seen for sale "used." The Wellbrook Loops seemed to have problems with their LNA although, when they were still in business, they would replace them if the failure was component or workmanship related and they could be purchased separately, if needed. I've seen replacement LNAs for sale by private owners on eBay. Chameleon also made a high quality shielded magnetic loop a few years ago but it was mainly for HF and didn't perform as well as expected on MW or LF (this opinion was expressed in an Internet review of the Chameleon loop.) There are other much less expensive loops that are made out of coax for the loop portion using the coax braid for the shield and the center conductor for the antenna. These type of shielded magnetic loops are mainly designed for HF, so MW and LF may not perform as well as expected (again, this was an Internet opinion.) Also, these coax loops aren't particularly durable when used outside. As an indoor loop they might be an inexpensive alternative. The coax loops are about half the price of a Pixel Loop. Homemade Remotely Tuned Loops - These types of loops are not difficult to build and their performance is usually a vast improvement over a wire antenna. Finding the MVAM-108 varactor diodes (bias voltage changes the capacitance for remote tuning) might be difficult nowadays. If the MVAM-108s can be found then building a remotely tuned loop is easy and the bias voltage can be provided by a 9 volt battery and a high resistance 10K potentiometer with 1 meg isolation R. A switch is necessary to isolate the battery when the loop isn't in use. Plans for a remotely tuned loop are in Part 4 of "Vintage Long Wave Receivers." Use Home/Index at the end of this article for navigation. Dual Crystal Filters - The Selectivity options are limited because the Band Pass crystal filter and the Phasing crystal filter that are always in the circuit for every selectable bandwidth, even the 6kc bandwidth. Nowadays, there are virtually no Voice-Music signals being transmitted below 530kc. The only possibilities for music would be on 540kc AM-BC and for Voice on 530kc public service broadcasting. I haven't heard the TWEB NDB RWO 394kc from Alaska in a couple of years. TWEB NDBs transmit Voice weather with MCW ID. RWO has probably been decommissioned. LW-BC is nowadays (2024) limited to just a couple of stations that can't be received in the western USA. So, there really aren't any Voice-Music stations transmitting that would benefit with a non-crystal filter IF bandwidth position. The Crystal Filter operates differently than a typical crystal filter in that the entire rotation from 10 down to 0 on the PHASING dial scale varies the bandwidth from maximum (10) to minimum (1.) There is also a very narrow peak that moves around the passband as the PHASING control is rotated that can be used for peaking a particular heterodyne tone in CW. The first Crystal Filter is essentially non-adjustable and is actually a crystal-controlled Bandpass Filter centered at 705kc. Dial accuracy is typical of non-Collins gear from the 1950s. The accuracy is very good (after an alignment) but the dial resolution could be considered vague. With the inclusion of the Logging Dial it's obvious that Hammarlund expected extreme accuracy to be determined with a Heterodyne Frequency Meter and then the Logging Dial used for accurate frequency reset. All typical of 1950s designs, so this is not unexpected. Hard to Access BFO Tube - Accessing the BFO tube will require removing the shield-box over the LO switch for the Crystal Oscillator. There's a hole at the back of the shield-box that allows access to the mounting screw. Don't remove the screw,...just loosen it. Then the shield-box can slide upwards (it's a long slot that the screw works against) to clear the screw. With the switch shield-box dismounted, now there's easy access to the BFO tube although a long-handle tube puller might make removal of the tube a bit easier. When BFO tube testing is completed and a good tube installed, then reinstall the LO switch shield-box. When aligning the receiver front end, this shield box has to be removed to allow access to the OSC L-C adjustments. Hammarlund SP-600 Cabinet Rack
Mounting Screws, Straps and Holes - The eight holes for
the rack screws to mount the receiver into the cabinet don't have any
threads. In fact, they're just .250" diameter holes. Instead, a steel
strap with four 10-32 tapped holes is placed behind the cabinet holes with the
receiver in place in the cabinet. Reaching around the top side of the
receiver side panel, the steel strap can be moved around with the
fingers (sort of.) The tapped holes have to be aligned with the
cabinet holes and with the receiver rack notches. Then one of the 10-32 rack
screws can be hand-threaded into one of the strap holes. Once one screw
is threaded in then the strap won't fall and the other three screws can
be installed. This maneuvering of the steel strap to align with the
cabinet holes has to be repeated for the other side. Once all eight screws are
threaded in they can then be "snugged" - that is, not
over-tightened. These two steel straps really are time-consuming to deal
with and many times in trying to get the strap holes aligned with the
cabinet holes
you'll end up dropping the strap and it will fall to the bottom of the
cabinet. That requires pulling the receiver out of the cabinet to
retrieve the strap, which is a real pain. Though I haven't done it, I've
thought about drilling two holes in the cabinet rack mounting flange to
accept 6-32 flat head screws. Then drill and tap the strap (6-32) so
that the mounting of the strap has the four rack 10-32 holes aligned
with the cabinet .250" diameter holes. The flat head screws wouldn't
interfere with the receiver mounting and the straps would always be
aligned correctly and couldn't fall down inside the cabinet. A good
idea,...I just haven't done it yet. |
Miscellaneous Information |
Cleaning Up a Mod - the former owner of this SP-600-VLF had only been in possession of the receiver for about a month but that was long enough for him to "hamster" install a mod that added a standard phone jack to the rear chassis apron for easy connection to the 600Z line (the "punched" 1.0" diameter hole on the back apron was a real disappointment to see when I got the receiver.) The mechanical workmanship was barely acceptable but the wiring was not even close to acceptable. Just a sloppy job with burned wire insulation and gloppy solder joints. I replaced the burned insulation wires with 1950s vintage fabric-covered wires and cleaned the terminals of the excess solder. The joints were then resoldered with minimal solder for a better connection that was neater in appearance. The bottom chassis cover was bending due to it not clearing the garolite insulator that had been used for the phone jack installation that had to have the jack insulated from the chassis. The insulator had to be removed and trimmed on three sides by .250" to prevent interference and to have the insulator "square" - nothing screams "hamster" more than non-square, hacked-out pieces, be it fiber material or sheet metal. After "squaring" the garolite now doesn't interfere with the bottom cover installation. It's still a mod, which is unfortunate, but I have to admit it's really convenient to use the jack for audio output rather than having to utilize the screw terminals. But, the following is a method to allow easy connection to the 600Z output without hacking up the receiver,... HINT for Convenient 600Z Audio Connection: To have the convenience of a rear-terminal 600Z access in a phone jack without damaging the receiver's originality, I make up a two-conductor cable with spade lugs on one end and a cable-type barrel phone jack on the other end. Connect up the spade lugs to the receiver's screw terminal rear chassis 600Z output, route the cable around the receiver to be easily accessible and then just plug in whatever 600Z load you want into the cabled barrel phone jack. I've made up several of these audio cables to allow easy 'phone connections - all done without cutting or hacking the receiver. Other Semi-Interesting Observations - For quite a while, I thought this SP-600-VLF31 SN: 20101 was built in 1955. That thought was based on the date code stamp of "June 1955" on the back of the front panel. Just recently, when I had the bottom cover off, I happened to notice that the electrolytic filter capacitor was date coded "1-58" and the tub-mount electrolytic capacitors were date coded "7-57." It appears the latest date code I found on a component was the "1-58" on the filter capacitor. So, the "VLF" had to have been assembled after that date of January 1958. My guess would be around April 1958 at the earliest since the manufactured and dated capacitor had to be shipped to Hammarlund, received and placed into their stock, pulled from stock for assembly of the receiver and then completion of the assembly. I would think the quickest that could happen would probably be three or four months from the component stamped date code. I don't really think that the front panel has been repainted. Actually, it looks like just the engraving fill has be redone. The quality of the engraving refill is very poor and that lead me to believe that a panel repaint had filled-up the engraving and that resulted in the poor quality of the engraving fill paint. After having the front panel off and examining it closely, I'm pretty sure the paint is original and just the engraving fill has been redone and redone poorly. Toggle Boots - During some rework that required removing the front panel, I noticed that the gray rubber boots over the toggle switches had deteriorated to the point where two of them ripped and came apart. Fortunately these rubber boots are still being made by the same manufacturer and using the same part number. I ordered a new set of four gray boots from Grainger via their eBay listings. The price was $4.50 per boot. The boots are for 15/32"x32 toggle switch barrels and are manufactured by APM HEXSEAL (part number is IN1030.) I know these aren't OEM but I think these additions improve the front panel appearance and aren't serious deviations from originality. How I Acquired this SP-600-VLF31 - Around 2014, an old friend of mine (and a fellow LW enthusiast) purchased this SP-600-VLF from a mil-rad collector he knew in Southern California. The receiver was very dirty having been stored in a shed. It had what appeared to be oxidation on top of the chassis. Circuit-wise, it was in somewhat non-working condition. It didn't function very well on any of the bands and didn't work at all on band 3 so it was bargain-priced. My friend asked if I'd take a look at it, which I did. There were a couple of "hamster induced" soldering problems in the turret that affected coil connections that caused the receiver to not work on band 3 (RF coil assembly 2RF3.) I also replaced a couple of tubes. When I returned the now basically working 600-VLF to him I gave him the usual speech,..."if you ever want to sell this receiver, please let me know." Well, little did I know about a month later, the SP-600-VLF would be offered to me as a method of payment to repair and align a couple of other receivers this guy had. My friend's QTH was in an apartment building that was practically in downtown Reno, Nevada. The RFI/EMI noise at that location was so intense he couldn't hear anything with the SP-600-VLF, even when using a Pixel Loop antenna (actually, he couldn't really hear much of anything on any frequency on ANY receiver at his location,...and, yes, I tried some of his receivers at his QTH and the RFI was so intense reception of any radio signals was almost impossible - other than FM.) Frustrated with the receiver and the terrible RFI conditions at his QTH, he just wanted to get rid of the SP-600-VLF. So, that was how I ended up with the "VLF" for just doing some repair/alignment work. Since "time is money" maybe it wasn't exactly free but it was pretty close to it. Is the SP-600-VLF Really the Best Vacuum Tube LW Receiver? - Why do I consider the SP-600-VLF the best overall vintage tube-type longwave receiver? First, it has more than enough sensitivity for great performance on a shielded magnetic loop antenna. For selectivity, the dual crystal filters are always in the circuit and the Phasing Control does work very well to narrow the bandwidth to "super narrow" and that reduces the noise even further allowing very weak signal detection. Reliability is excellent but the receiver is fairly easy to work on if it does become necessary (but don't expect any help from the manual.) The tactile interface, with large knobs and ultra-smooth tuning, is fabulous, and that, combined with the receiver's commanding bench presence that dominates the station-landscape, all adds to the sublime "radio experience" when using the SP-600-VLF. Since SP-600-VLF receivers are rarely seen and nice ones are usually expensive, the biggest disadvantage will be trying to find a good one that really and actually is for sale at a somewhat reasonable price. |
630M Amateur Operation |
Depending on your interests, the SP-600-VLF could end up as a
top-tier receiver that can only be used to hear just a few interesting signals now
and then.
Fortunately, now there are two amateur bands, one MW and one LF, that can present
a real challenge for the SP-600-VLF and for the MW/LF amateur radio operator.
630 Meters - 630M is a tiny band - only from 472kc to 479kc. Regulations allow using any mode with 5 watts EIRP. In 2018 to 2019, I successfully used the SP-600-VLF as the receiver in my 630M station. I used a six-foot remotely tuned loop antenna for reception. The photo below shows the station. I switched to a Pixel Loop, a shielded magnetic loop in Nov. 2019. One does have to be aware that most of the 630M activity shuts down for the summer months. Generally, October through April will have the greatest number of stations on the air. Of course, near-field 630M stations can always be worked. 2200 Meters - The other amateur LF band is 2200 meters. This is 136kc and in other parts of the world can be used by amateurs to run fairly high power. Not so here in USA. EIRP is only 1 watt, but since practical 2200M antennas are so inefficient at that wave length, it might take several hundred watts input to achieve 1 watt EIRP. The other problem is noise and propagation. The 2200M band is a particularly noisy part of the spectrum and propagation is almost all ground wave. So far, it seems that 2200M doesn't have nearly as much interest as 630M does, but that might change in the future. 630M QSO with NO3M from Pennsylvania - Dec 7, 2018 - In November, 2018, I had a sked with NO3M on 473kc at 1900 PST. I didn't think I'd be able to hear Eric since his QTH was in Pennsylvania - I've never even heard a NDB from Pennsylvania! Total surprise when I heard "CQ CQ CQ de NO3M NO3M NO3M K." Eric's signal wasn't strong, maybe S3 but it was Q5. I answered the CQ but Eric couldn't hear me. I was using the Hammarlund SP-600-VLF and the six foot remotely tuned loop. My transmitter was the ART-13A with CU-32 loading coil to a 163' End Fed Wire. I was amazed that I could actually copy a ham signal that originated almost on the East Coast. As mentioned above,...the SP-600-VLF is sensitive and it seems to work well with the remotely tuned loop antenna. I heard Eric several times after that but was never able to establish a two-way QSO until December 7, 2018. Eric was RST 549 and my report was 539. Other 630M 2X QSOs - I also had 2X CW QSOs with K6KBE from California, KI6R from California, W7IUV from Washington and WØSD from South Dakota.
|
Interesting Signals on
630M - Due to the Private Ownership and Operation of These Beacons,
Schedules are very likely to Change at any time,...they might not even
be in operation anymore (2024) Jan. 7, 2021 - 1925hrs PST, while listening on the SP-600-VLF with the Pixel Loop. I was tuning the 630M band and was surprised to hear a "beacon." It was actually a ham propagation beacon sending CW at about 10 WPM. "WA4SZE/BEACON" was the message. RST about 539. WA4SZE is located in Manchester, Tennessee which would be good DX for a NDB but it's really good DX for a ham beacon. Another Beacon - Mar 2021 - WB6ZBX Jeff in Fresno, California has set up an old Nautel NDB transmitter to operate on 478kc. Jeff has modified the Nautel to operate mode A1 rather than A2 (MCW.) The power output is 125 watts to an inverted "L" antenna with an external matching network. The antenna is 55ft vertical and 90ft horizontal (ERP is still < 5W.) The Nautel is on a timer and only operates from 1730hrs to 1830hrs Pacific Time and from 2100hrs to 2300hrs Pacific Time, every day. The beacon sends "de WB6ZBX/B" every 10 seconds. I've copied WB6ZBX/B here in Dayton, Nevada at about RST 559 using the SP-600-VLF and the Pixel Loop. Another Beacon - September 2, 2021 - N6NKS, Steve McGreevy of auroralchorus.com is operating a 630M beacon on 474.7kc in the A1 mode. The transmitter is homebrew and the antenna is a 24ft tall vertical with C-hat. I copied N6NKS at 0550hrs in the morning. RST was 549. I was using the SP-600-VLF and the Pixel Loop. |
NDB Reception Log for the SP-600-VLF31 for 2022-23 |
2022 Operation Check-out - Sept. 15, 2022 - In
setting up the SP-600-VLF for the coming LW season thought I'd check-over
the receiver's performance since I didn't use it much at all last year. I tested all of the tubes - it's been a few years since I did
that. Surprisingly, one of the 6AL5 rectifiers was shorted (probably
just high leakage,) one of the
6BE6 mixers was weak and the 12AU7 was also weak. All of the 6BA6 tubes
tested "as new" except one that tested below minimum
(the Driver tube.) All of the weak tubes were replaced with NOS tubes
and the bad 6AL5 was replaced with a "used-tested good" 6AL5 (it's just
a rectifier.) I also
cleaned the Selectivity switch with DeOxit using a small paint brush for
application (this switch is always a problem, even on the HF SP-600s,
requiring cleaning every couple of years.) Interestingly, when I
finished up I had the "VLF" and Pixel loop combo set up around 425kc and
coming in strong was KPH sending 25WPM CW for their Saturday scheduled
transmissions. KPH runs significant power and has good antennas in a
superb location so daytime reception is pretty easy,...it's just they're
only on for a short time each Saturday afternoon on 425kc. Everything
else seemed okay so we're ready for LW Season 2022-23. 2022-23 NDB Log - I never created a NDB Reception Log for the SP-600-VLF because at the time I acquired the receiver (in 2014) I was just trying to log as many NDBs as I could. Well, times have changed and the number of NDBs on the air has been drastically reduced so the chances of coming up with newly heard NDBs is also greatly reduced. I haven't logging a "newly heard" NDB in over two years (it was 2 yrs 1 month & 16 days, then heard FF 337kc on 12-23-22) So, last year I decided that instead of concentrating on just increasing the total number of stations logged, I'd see how many NDBs I could log just using one receiver for a specific time period. The first time I tried this was in 2009 for a test of the 1920s RMCA/WSA IP-501-A receiver where I logged over 100 NDB stations in just three weeks. In late-2019, using the RACAL RA-17C-12 and LF Converter, I logged 97 NDBs in one month (with seven being "newly heard" NDBs.) Nowadays, when doing these tests, none of the NDBs are "newly heard" stations, I've logged and heard all of them before. But, to some receivers it's the first time the NDB has been heard on that receiver. Like the 57 NDBs tuned on the RCA CR-91 last year (two week period) - no "newly heard" NBDs, but they were all "new" for the CR-91. Now, this isn't exactly the case with the SP-600 VLF. I've logged lots and lots of NDBs on the "VLF," many "newly heard" ones. BUT I've only kept track of the newly heard stations with the "VLF" not the total number of NDB stations received and not exactly when any of the stations were received. So, this 2022-23 NDB log for the SP-600-VLF is going to start at the beginning of LW Season with mostly morning listening sessions and will continue into the switch-over to all night-time listening with the time change back to standard time set for Nov 6th. I'll be using the Pixel Loop unless otherwise noted in the loggings. Pixel Loop oriented NE-SW unless otherwise noted. |
Sept 19, 2022 0550hrs-0610hrs PDT MW 408kc - Moses Lake, WA Condx okay, a little late in morning for this early in Sept, very little noise but signals not very strong. MOG and RYN were the only strong signals. Both Hawaiian NDBs heard. 10 stations tuned in 20 minutes. Pixel Loop. |
Oct 11, 2022 0535hrs-0610hrs PDT DC 326kc Princeton, BC, CAN JJY 40kc Mt. Otakadayo, Japan - PE Time Condx much worst than expected for mid-October. Weak signals, no atmospheric noise, tried both Pixel Loop and wire antenna with no real difference. Tuned in JJY 40kc while using wire. 6 new, 16 total |
Evening before Time Change Nov 1, 2022 2215-2230hrs Once again conditions seem to be poor. Signals are very weak except MOG 404kc. Very few NDBs tuned in or even heard. I did copy YXL 346kc Sioux Lookout, ON and SB 362kc in Sudbury, ON,... so DX NDBs can be received. It really seems like most signals aren't there. It might be where I moved the Pixel Loop which is about in the upstairs-center of the house now. I'm going to move the Pixel Loop back where it was before and see if reception improves. Another test soon,...hopefully with better performance and reception. 2 new, 18 total Nov 3, 2022 2210-2220hrs Test reception about the same with the Pixel back in its old location. The few NDBs heard seem to be strong, like DC 326kc in Princeton, BC or MOG 404kc. SX 367kc and XX 344kc were the only other NDBs heard. It sounds like a mass decommissioning of NDBs has happened. It doesn't seem to be the Pixel or the SP-600-VLF since DC and MOG were strong. |
Evening After Time Change Nov 18, 2022 The absence of many familiar NDBs is certainly noticeable. I've tried three different receivers and two different antennas with the same results. I'm receiving stations like DDP 391kc in Puerto Rico (different receiver,) so I'm sure conditions are normal. Several of the midwest NDBs are easily received. But, it seems like a very large number of NDBs have been decommissioned during the summer of 2022. I checked classaxe RNA and there appears to be many NDBs that have been decommissioned (or there are plans to.) This appears to be the same for Canadian NDBs. Nov 22, condx seem to be improving but still many familiar NDBs are missing. |
Dec 1, 2022 2207hrs to 2229hrs LGD 296kc LaGrande, OR* Cndx seem much better now than in November. Pixel Loop NE-SW. 24 stations tuned in about 25 minutes. Best DX either 6T in Alberta or MA in Texas. 4 Nebraska NDBs. The beacon that ID'd "IAETEU" was moderately strong and sent this call several times - always the same - so it probably wasn't mis-keyed or mis-programmed. Sometimes these weird calls belong to off-shore oil rigs that have their own heliport. 13 new shown with * - total is 31 stations |
Dec 4, 2022 2205hrs to 2230hrs TOR 293kc Torrington, WY Cndx okay, some static crashes from storm in Sierra. A
few very weak stations heard below 290kc, RST 119. 17 stations
heard, 6 new shown above. Except for a few "blow-torch" signals, most
NDBs copied are RST 439 or so. Solid copy but fairly weak signals. ________________________________ Dec 9, 2022 2215hrs to 2232hrs WG 248kc Winnepeg, MB, CAN Cndx good, storm coming in, some "pops" |
Dec 23, 2022 2205hrs to 2235hrs JDM 408kc Colby, KS 24 stations tuned in 30
minutes. Cndx Good. Total for SP-600-VLF is now 48 ___________________________________ Dec 25, 2022 2145hrs to 2215hrs YCD 251kc Nanaimo, BC, CAN 17 stations tuned in 30 minutes. Cndx noisy until
2200hrs, then quiet. Pixel Loop N-S, Total for SP-600-VLF is now 52 |
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Summary - A total of 55 different NDBs logged over the 2022-23 LW Season. Quite different from the 100 NDBs logged with a 1920s regenerative receiver (IP-501-A) in just three weeks 14 years earlier. But, it illustrates just how many NDBs have been decommissioned over the past decade. And, it's only getting worse. The future of airport NDBs is tenuous and with no USA pilots using them for navigation, the airports figure why maintain something that's not even used anymore. In remote areas in Northern Canada, where the airport might be just a landing strip and it's the only way "in or out" of the area, NDBs are a cheap method for a minimal service airport to provide some type of navigation. Same with off-shore oil rig heliports. Anywhere minimal service runways are in-use, maybe NDBs will continue to be used. But, modern large airports are doing away with their NDBs at a rate of hundreds per year. |
SP-600-VLF31 sn:20101 - A Visit to the Workbench - July 2024 |
July 10, 2024 - It's hard to believe that
I've never thoroughly gone over everything in this receiver. Sure, I've
fixed this and repaired that, but I've never performed a complete and
thorough inspection. I've never had the turret completely apart and
inspected ALL 24 coil assemblies. I've
never aligned the receiver. For years I've felt that something wasn't
quite right with the way that the AVC worked and how that was affecting
the MOD or CW selection. It was like the BFO was "swamping" the signal
in CW. I had checked the hook-up of the toggle switches involved but nothing
abnormal was found,...or so I thought. If I was listening on CW with the AVC on and the RF
Gain reduced, switching to MOD produced a deafening signal and that
didn't seem right. It was like the AVC wasn't working yet the CL meter
functioned. So, I'm going to go over all of the SP-600-VLF31 checking what
happens in AVC versus MOD and CW.
In checking out this problem I found that, sometime in the past, the SP-600-VLF's CW-MOD switch had been rotated 180º for some reason and the wires apparently moved to be correct for that rotation,...but the connection of the .25mfd timing cap for CW was connected to the opposite switch tab than to where it should have been connected. But correcting the switch wiring just moved the problem from MAN to CW. The actual problem was C153, the .25uf timing capacitor having significant leakage current (not a short but getting close.) C153 is a "metal tub" package and probably a paper-dielectric capacitor. Since one side of C153 was connected to the AVC line and the other end was switched to ground when CW was selected, when CW was selected the AVC bias was shorted (somewhat) to chassis-ground and that reduced the AVC bias to about -2.5vdc when it should have been around -40vdc (RF Gain at 1 in MAN.) I disconnected C153 and clip-lead connected a Sprague Orange Drop .2uf in its place. Then, switching between CW and MOD didn't make any difference in the signal level whether in AVC or in MAN or whether in CW or MOD. I added two insulated thread-on stand-offs to the component board (just above C153) and installed the Sprague Orange Drop between the stand-offs and connected the wires (one to the AVC bias line and the other wire to the CW-MOD switch) appropriately. Now, the SP-600-VLF can be switched in any combination of AVC-MAN or CW-MOD and the grid bias doesn't change and the output level of the receiver remains constant. NOTE: Since C153 had for years been connected to the wrong tab on the CW-MOD switch, when CW was selected then C153 was out of the circuit. Since I listened almost exclusively in the CW mode, this problem never showed up unless I selected MOD, which didn't happen normally,...except for testing. It was a problem I noticed but since it didn't affect CW, I didn't pursue the problem until now. I'm glad I did since now I can easily switch between CW and MOD to check the signal and there isn't a deafening roar in the 'phones. So, why didn't I rebuild C153? I left C153 in the receiver just in case. But, with the rear phone jack for 600Z output mod, I figured that originality of the receiver had been already compromised. If I decide to clean-up and remove the rear phone jack then I'll rebuild the C153 tub and remove the Orange Drop cap. The final step of the check out will be an alignment - not the manual's impossible to perform alignment - but an alignment that considers the SP-600-VLF31 is a standard single conversion superhet and should be aligned following the standard alignment procedures for superhets including an IF sweep alignment. Cleaning - I guess I was too excited when I got this SP-600-VLF31 ten years ago to bother with much cleaning. I assumed all of the little black spots were corrosion since they didn't wipe off with Glass Plus. This time, I took a closer look and discovered that WD-40 removed the spots and didn't damage the iridite or anodized metal finishes. I think the spots were either from spiders or from flies. Either insect's excretions are quite corrosive but the WD-40 removed the dark deposits and left a very small "dot" that was a lighter color than the metal finish. The "dots" aren't very noticeable unless one was looking for them. The improvement in upper chassis appearance is significant. Only the power transformer and one of the filter chokes have compromised paint on their top surfaces. Many of the HF SP-600 receivers are found with repainted transformers since the large flat surface had a tendency to hold moisture resulting in the paint problems and oxidation. A paint touch-up is the only solution for the top surfaces of the power transformer and the one filter choke. Inspection Prior to Alignment - I'm going to remove each of the coil assemblies in the turret for close, detailed inspection. SP-600-VLF31 sn:20101 had one coil assembly, 2RF3, that had solder issues probably due to someone trying to follow the manual's procedure of lifting resistor leads to reduce loading so that the RF RMS voltage could be measured (or maybe some just troubleshooting and causing problems.) This soldering problem left Band 3 non-functional. I've already noticed that all of the contact stub pins are coated with something. It could be old remains of tuner grease or maybe light oxidation. I haven't even pulled the coil assemblies yet and that potential contact problem was noted. I'm also going to check each of components and wire connections that are referenced in the manual's procedure for unsoldering for disconnection, align and then soldering for reconnect, just to verify that everything is correctly reassembled and that if there was soldering involved it was a quality job (no evidence of tampering with the original soldering was found.) I just can't believe that Hammarlund thought it was a good idea to have alignment technicians poking-around unsoldering lots of components just for an alignment procedure. It's just asking for trouble. As I mentioned, when I first worked on this SP-600-VLF31 Band 3 didn't work and the problem was caused by sloppy soldering in the turret coil assemblies.
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