Radio
Boulevard
The Technical
Materiel Corporation History, Various Models-Descriptions,
The "Real" TMC Products
by: Henry Rogers - WA7YBS Radio Boulevard |
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The Technical Materiel Corporation had a vast output of all types of radio-related equipment over the years. Virtually all of TMC's output was for government installations, military installations and commercial installations with most of these installations being complete stations consisting of high level, high power, HF transmitters and matching receivers with complete communications support equipment. By comparison, TMC's output of hamgear was small and consisted of the GPR-90 receiver and some of its accessories. The GPR-90 is one of those receivers that can elicit any number of conflicting reports regarding its level of performance or quality of construction from just about any collector-ham that has ever owned or operated one. Are new GPR-90 owners' expectations too high for a receiver that sold for $400 in 1955? Certainly, that's the case when the new owner expects the GPR-90 to perform and have all the features that the Collins-designed R-390A receiver had. This write-up will try to be unbiased and present just what can be "backed-up" from in-person inspections, written TMC documentation-advertising, actually reworking GPR-90 receivers and on-the-air functional testing. Also, covered is the TMC MSR-6, a SSB Adapter that is similar to TMC's well-known, U.S. Navy CV-591A SSB Adapter. Is the TMC GPR-90 a great communications receiver? You'll have to decide,... |
The
Technical Materiel Corporation |
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Brief Company History - The Technical Materiel Corporation was founded by Ray DePasquale (aka Ray H. Pasquale) in the early-1950s to design and build commercial and military-grade communications equipment and installations. DePasquale had been chief engineer for Press Wireless before starting TMC. Certainly TMC's main business emphasis and vast output was in major communications installations that included large, sophisticated transmitters and special purpose receivers along with just about every type of support equipment imaginable. TMC's customers were government users, military users and some commercial special communications businesses. Perhaps it was TMC's advertising in QST, CQ and other radio amateur magazines that gave the impression that ham radio was an integral part of TMC's business. Most of TMC's advertising in the various ham magazines showed a lot of their high-priced commercial-military equipment along side an ad for the "ham-priced" GPR-90. TMC's only product that could be considered "for the radio amateur" was the standard GPR-90 receiver and its accessories. The GPR-90 was produced from 1955 up to about 1962. It was a $400 to $500 receiver that perhaps was initially designed for use by hams and priced between the Collins 75A-4 at $695 and the National NC-183D at $385. However, as TMC's commercial-military customer base grew, the GPR-90 wasn't to remain strictly a ham receiver for very long (maybe it really didn't even start out as one since it was also designated as the R-825/URR.)
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GPR-90 Accessories Model GSB-1 SSB Adapter - The GSB-1 SSB Adapter uses the 455kc IF output from the GPR-90 as its input signal. The unit has its own internal power supply and its own audio output circuitry (the earliest GSB units didn't have the built-in audio amplifier and used the Phono input on the GPR-90 for access to an Audio Amplifier grid input.) The GSB-1 uses 10 tubes and is similar in function to the TMC MSR-type or CV-591A SSB Adapter (rack mount USN version of the MSR-4) except the GSB-1 has its own Noise Limiter circuit. It doesn't have the crystal controlled USB and LSB select. The GSB-1 had its own AVC and, most importantly, it used a Product Detector. The dial on the GSB-1 performs the same Band Spread tuning of the IF passband that the CV-591A's Band Spread did. The cabinet and paint match the GPR-90. Model GPS Loudspeaker - There were two selections of matching loudspeaker for the GPR-90. The GPS-1 had a cabinet with an 8" depth and the GSP-2 had a cabinet depth of 15 inches. Width was 12" and height was 10" for both models. The depth of the GPS-2 matched the depth of the GPR-90 cabinet. The GPS cabinet was medium blue wrinkle and the grille cloth was cream color. The loudspeaker size isn't specified in the flyer information (where I got the B&W artwork shown) but it must have been an eight inch speaker since the height of the cabinet was ten inches. Nominal impedance was 4 ohms and the original price was $16. |
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The "Real" TMC Products - To say that
Technical Materiel Corporation had a VAST output of
military-commercial equipment is quite an
understatement. TMC produced almost every type of radio-related device
that could be used by the military, by the government or by commercial
users. The ham-version of the GPR-90 receiver was just a very small part of TMC's
output. Of course, one of the common critiques of the GPR-90 is that it
"wasn't up to TMC standards." But, when building for the civilian
ham market, costs have to kept reasonable, otherwise the product won't
sell. So, in reading about the GPR-90, remember,...it was only one
small facet of TMC's output and only a very limited example of their
capabilities. To get an idea of just how much radio equipment and the
different types of radio equipment that TMC produced, go to the TMC
History website,
https://www.tmchistory.org
Shown to the right is a 1958 advertising photo from TMC that shows the type of equipment orders that were typical for TMC. The advertisement says that this equipment was an order that the military needed for a "critical operation" installation. In 1958, one has to wonder what that meant. The gear shown consists of two TMC GPT-750 transmitters with TMC SBE-1 SSB Exciters with A-1397 power supplies (these might be complete AN/URA-23 SSB exciters) on top of the transmitters. The two tall racks each have one GPR-90RX receiver and a TMC MSR SSB Adapter just above the receiver. In the right side rack above the MSR SSB Adapter is the RTC, a Remote Control Amp for various modes to interface with the GPT-750. Various QDP patch panels and speaker panels complete the set up. Note the two ElectroVoice 630 microphones and what appears to be a telegraph key on the operating desk of the left rack (might be a bug.) The very large GPT-750 (about the same physical size and weight as a T-368 transmitter) was capable of 1000 watts output on CW and 750 watts output on AM (about double what a T-368 could do.) It could do several other modes with various adapters or exciters that TMC sold. The GPT-750 was advertised in QST and other ham magazines during the late-fifties but the high price all but eliminated any purchases made by hams at the time. Even TMC's advertising stated that the transmitter was "too expensive" for hams and the "price" wasn't even shown in the ads. Still, it was apparent that TMC liked to keep the hams informed about what types of products they produced, even if the hams couldn't afford them (see TMC's ad from the 1956 ARRL Handbook further down this write-up.) TMC produced many other very large, high power transmitters for the military, including one that produced 100KW 2-30mc. |
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Commercial-Military GPR-90 Variants |
GPR-90RX
- Soon after the GPR-90 was introduced, TMC realized that with a
few upgrades, it could become a communications receiver that the
military would use, especially if it was integrated into major
communications equipment installations. Knowing what the military wanted
in a variable-C tuning receiver
really wasn't much of a secret, it was obvious in the Hammarlund SP-600.
TMC added a similar selectable crystal oscillator that could be switched
into the HFO circuit of the receiver for added stability. Although the
SP-600 had six crystal positions, TMC decided to have ten crystal
positions available. With the GPR-90, or almost any
receiver that used variable-C tuning and wide frequency coverage per
each selected tuning range, the military was going to need the better stability
provided by a crystal-controlled HFO, especially for RTTY (the SP-600
turret band switch wasn't used due to its expense.)
This GPR-90 version
was designated GPR-90RX.
TMC used the standard GPR-90 chassis that included its unique Z-matching
transformer input and grounded-grid
broadband 1st RF amplifier and then added a ten channel selectable
crystal oscillator that was mounted to an extended-height front
panel with two wiring harnesses and an angled HFO switch for the
required connections to the receiver chassis. Since the selectable
crystal oscillator added a 6AG5 tube, the tube total was 17 tubes in the
RX. GPR-90RXD and GPR-91RXD - The next military market that TMC needed to supply equipment for was "diversity reception" and that required several pieces of ancillary equipment plus more modifications to the GPR-90RX. Actually, quite a number of significant changes were required throughout the GPR-90RX chassis and its circuit. The first change was to make the antenna input impedance more compatible with the types of antennas used for space diversity. The Antenna input impedance was changed by removing T1, the antenna Z-matching transformer used in the GPR-90RX, that provided selectable 300Z ohms or 75Z ohms. The RXD antenna input was routed to the primary windings of six, band-selected, RF transformers to provide a fixed 75 ohm antenna input impedance. The first RF amplifier circuit was changed to a standard grid-input, tuned RF amplifier rather than the grounded-grid input used in the GPR-90 (the tube was changed from 6AB4 to a 6DC6.) The secondary of each of the RF transformers was "tuned" at the 1st RF amplifier grid using the ANT TUNE control (like preselector tuning in later receivers.) The second TRF amplifier tube was changed from a 6CB6 to the workhorse 6BA6. Additionally, inputs for an external HFO and external BFO were provided (for master-slave operation in diversity and single HFO operation of dual receivers using the TMC VOX-5.) The receivers also had AVC and Diode Load outputs and an adjustable IF gain control (for balancing the output of multiple receivers in diversity,) all on the rear chassis apron. These receivers were designated as GPR-90RXD. The military also was using multiple channel RTTY at the time and wanted to operate as many separate RTTY channels running different information that could fit in the bandwidth available. With a wider bandwidth than the standard 7kc at -6db on the GPR-90RXD more RTTY channels could be added, so TMC provided the GPR-91RXD that featured 15kc at -6db bandwidth for up to 64 channels of RTTY and that bandwidth could also be used for up to 4 channels of independent SSB signals. |
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Other GPR-90 Commercial-Military Variants
- TMC also built several types of dual diversity receivers usually
designated with a
DDR prefix followed by a number suffix. Many of these
diversity setups utilized two GPR-90RXD
receivers plus all of the ancillary equipment needed for diversity
reception. There also was a standard GPR-90 that had
some diversity capability that was designated as the
GPR-D. The 1955 ads mention that
the GPR-D had inputs for external HFO, BFO and IF Output. AVC
accessibility isn't mentioned but, if it was, then it was possible to
achieve diversity effects by just interconnecting the AVC on two
receivers and then using separated antennas for each receiver. This type
of diversity was generally only effective in the AM mode.
Interconnecting the AVC and the Diode Load between diversity receivers
with separated antennas works better and, with additional equipment,
either AM or data modes like CW, RTTY, etc., can be received in
diversity. TMC built at
least 50 different
types of complete diversity system receivers.
There also was a GPR-90R that was a slightly modified, rack mount version of the GPR-90 that had a data plate on the front panel. These rack mount GPR-90R receivers were probably installed in the various types of communications racks and consoles that TMC sold to commercial-military-government users that didn't require the more sophisticated RX and RXD versions. The military versions sometimes used specific designations with R-825/URR used for a military standard GPR-90 and with the military RX versions usually identified as R-840/URR (there's a R-840/URR shown on www.navy-radio.com that has the USN "orange" data plate on the front panel.) All R, RX and RXD versions were rack-mounted receivers. |
GPR-92 - In 1963, the GPR-92 was introduced. The receiver was an updated and more militarized version that had many of the GPR-91RXD features but minus the ten channel selectable crystal oscillator assembly. To allow compatibility with multi-channel RTTY or multi-channel SSB signals and with other more conventional signals, both 15kc and 7kc IF bandwidths were provided. Eighteen tubes and four solid state diodes were used in the circuit. The GPR-92 front end is very close to that used in the GPR-91RXD with the same ANT TUNE working with RF transformers in the first RF amplifier stage. The GPR-92 dual conversion scheme works exactly the same as the GPR-91RXD with a 3.500mc crystal oscillator mixing with a 3.955mc signal to provide the 455kc IF when in dual conversion. The lower three bands are single conversion and the upper three bands are dual conversion. The Squelch circuit was new and all of the audio filtering used in the proceeding receivers was removed. The meter was changed to a Carrier Level meter than combined a RF input and AF output meter with a panel push-button switch under the meter. The audio output tube was changed to a 6AQ5. The output impedances were 4, 8, 16 ohms and the 600Z output was referred to as "LINE OUTPUT." The Main Tuning dial and the Bandspread dial were changed to have a black background with white numerals and scale indexes. Two models were offered, GPR-92C mounted in a table cabinet and the GPR-92S rack mount receiver. Selling price was $920 up to $1500. Only 115 were built before the GPR-92 was discontinued. |
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Other GRP Receivers GPR-10 - Late 1960s, Solid-State, digital readout, double conversion, tuned .5-32mc in 100hz steps. Priced at $3000. GPR-100 - Early-1970, Solid-State, tuned with individual thumb-wheel switches, tuned 15kc to 32mc. GPR-110 - From 1971, Solid-State, digital readout, tuned 100kc to 30mc in 100hz steps. Later TMC - TMC continued to expand in the 1960s with several companies located in many different states (Mamaroneck, New York is the headquarters location.) The GPR-92 was the last TMC receiver based on the GPR-90 design. Although there were a few later receivers designated with the prefix "GPR" they are more modern, solid-state designs. TMC continued on though providing the military with several types of transmitters and other types of communications equipment. Eventually, Neil DePasquale (Ray's son) began running the company. While all of their competition eventually went out of business or were purchased by other companies, The Technical Materiel Corporation continued on in business (although sparsely staffed) and continued to be run by Neil DePasquale. An Internet search for The Technical Materiel Corporation finds a few "hits" that indicate the company is still in business although all of the information is quite vague on details. Less than ten employees are indicated on one Internet source. The address given is still in Mamaroneck, New York (search performed 12-2024.) |
Model Designations with
Basic Identification Characteristics: GPR-90 - 6AB4 and 6CB6 RF Amplifiers, broadband untuned grounded-grid 1st RF Amplifier, medium blue wrinkle finish table cabinet, no data plate on front panel, receiver and company info in red upper and lower case semi-script GPR-90R - Rack mount version, no cabinet, top and bottom covers, otherwise same as GPR-90, has data plate on front panel showing "GPR-90R" as model type GPR-D - Has diversity mods, external HFO and BFO inputs and IF output, should have AVC output and possibly Diode Load available on rear chassis, data plate on front panel, rack mount though not specified but likely. GPR-90RX - 6AB4 and 6CB6 RF Amplifiers, broadband grounded-grid 1st RF amp, same chassis as GPR-90 but with ten channel selectable crystal oscillator assembly, extended height panel with data plate on front panel, rack mount GPR-90RXD - 6DC6 and 6BA6 RF Amplifiers, RF transformers for Ant/RF coils, ANT TUNE preselector tuning, ten channel selectable crystal oscillator assembly, variable IF GAIN control, Diode Load and AVC outputs on rear panel, remote connections on rear chassis, data plate on extended height front panel, rack mount GPR-91RXD - 6DC6 and 6BA6 RF Amplifier same as GPR-90RXD except IF bandwidth increased to 15kc for up to 64 channel RTTY and four-channel SSB, data plate on front panel, rack mount DDR - Dual diversity receivers using two GPR-90RXD or GPR-91RXD receivers or later GPR-92S receivers, some versions were in one relay rack with the two receivers and all of the ancillary equipment required for diversity reception. Larger receivers, like the DRR-5, had "double-wide" racks for all of the ancillary gear required. There were over 50 types of diversity receivers built by TMC. They generally have DDR or similar prefixes and then a specific suffix number for identification. GPR-92 - Updated and somewhat militarized GPR-90 using 18 tubes and four solid-state diodes, same front end as the GPR-91RXD, has black background dials, 15kc and 7kc IF bandwidths with a Crystal Filter with a fixed adjustment (no phasing control) on narrower bandwidths, front panel mounted Carrier Level meter with push button switch for RF/AF scaling, squelch control, tone control, fine frequency control on BFO, "C" suffix for mounted in cabinet, "S" suffix for rack mount. Only 115 built |
Detailed Circuit Description |
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Different RF Amplifier Circuits - The RF amplifier circuits are very different when comparing the circuit used in GPR-90 and GPR-90RX receivers to the circuit used in the RXD versions of the receiver. The GPR-90/90RX had an antenna impedance-matching, ferrite core transformer T1 that allowed selecting either 75Z or 300Z input impedance. The secondary of T1 went to a network of six inductors and five capacitors that were connected together in various configurations by the selected bandswitch position to provide a broadband coupling to the 1st RF amplifier cathode on all bands. No tuning of the 1st RF amplifier was needed. The 2nd RF amplifier 6CB6 used RF transformers with the secondary tuned using the main tuning condenser and bandspread condenser with the ANT TUNE trimmer in parallel. The ANT TUNE actually performed as a f-resonance trimmer (a "fine tuning" control) for the variable-C grid input, not a true "antenna Z-matching trimmer" since Z-matching was what T1 accomplished. The ANT TUNE air variable was located inside the tuning condenser box on the GPR-90. >>> |
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>>> The GPR-90RXD used six band-selected Antenna-RF transformers that could
only be tuned by using the ANT TUNE control. The ANT TUNE was a
small variable-C located on the rear-exterior of the condenser box. It
was
connected in parallel with the secondary of the selected Antenna coil
going to the 1st RF amplifier grid, therefore the ANT TUNE was actually "tuning" the
f-resonance of the selected antenna-RF coil secondary to the 1st RF Amplifier grid input
(the ANT TUNE is used like the preselector tuning function found on
later receivers.) The 1st RF amplifier
was a 6DC6
tube. The 2nd RF
amplifier 6BA6 was a typical TRF amplifier utilizing the main tuning condenser
and bandspread condenser. With the RXD (and the RX,) the receiver's HFO was turned on when VAR
was
selected. If other positions of the HFO switch were selected, then the
receiver's HFO was turned off to allow the XTAL oscillator to function.
A 6AG5 is used for the XTAL oscillator tube.
There also was an input provided for a completely separate external HFO
that was primarily intended for master-slave interconnection of
multiple receivers operating in diversity or for providing
"single receiver tuning" while operating in dual diversity. The remaining circuitry is essentially the same for all versions of the receiver,...well, a few changes for diversity operation - Single conversion is used on the lower three bands (.54mc to 5.4mc) and dual conversion on the top three bands (5.4mc to 31mc) with the first conversion at 3.995mc and the second conversion at 455kc. The conversion scheme works similar to the dual conversion circuit found in the Hammarlund SP-600 receiver. The GPR-90's dual-tuned transformers, T3 and T4, provide either a 455kc output in single conversion or a 3.995mc output in dual conversion. T2 is specifically tuned to 3.995mc and its output goes to the 2nd Conv/Osc 6BE6 where the output from the 3.500mc crystal oscillator section mixes to provide the 455kc output when dual conversion is enabled. The 455kc from T4 is routed to the input of the Buffer tube when single conversion is used and the Buffer output goes to the IF input. When dual conversion is used, the 2nd Conv/Osc tube is enabled and the 455kc output goes to the IF input. The S1A-rear bandswitch segment enables the 2nd Conv/Osc and disables the Buffer when dual conversion is used. NOTE: This conversion scheme is almost exactly like the Hammarlund SP-600 receiver right down to using the same conversion frequencies and the same crystal oscillator frequency and the use of a Buffer tube that Hammarlund called a "Gate" tube. The difference is where the dual conversion begins, 7.4mc on the SP-600 and 5.4mc on the GPR-90. In both receivers, the three lower tuning ranges are single conversion while the higher three tuning ranges are dual conversion. The GPR-90 has several other similarities to the Hammarlund/Signal Corps SP-600 and earlier Super Pro receiver designs but the one very apparent missing design feature would be the SP-600's rotating turret band switching. It's obvious that the turret band switching would have "sky-rocketed" the price of the GPR-90 so TMC opt'd for a conventional band switching design. A crystal filter is provided at the input to the First IF amplifier followed by two more 6BA6 stages of IF amplification. RF and IF gain are controlled manually by varying the cathode resistance to chassis on the two RF amplifiers and 1st and 2nd IF amplifiers. AVC controls the grid bias on those stages when the AVC is ON. The Detector is a standard envelope type using a 6AL5 dual diode tube with the second diode used as a clipper-type Noise Limiter. The AVC uses a one section of a dual triode 12AX7 connected as a diode to provide AVC bias derived from the 3rd IF amplifier stage. The AVC is routed through two terminal strips in the RXD version for diversity applications. >>> |
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>>> When operated as a "stand alone"
receiver, certain jumpers must be installed on the terminal
strips to route the AVC to the receiver circuitry (E1
terminals 1 and 2 need to be jumped.) Also, the
Diode Load must have a jumper installed when the receiver is
not
used in a diversity set up. The Diversity AVC terminals shouldn't have a
jumper installed. This AVC terminal was for interconnecting the AVC
to the AVC on a second or third receiver for diversity operation (shielded
cable required is why the ground terminal is located next to the
AVC terminal.) Audio output uses a triode 1st AF amplifier (other half of the 12AX7) followed by a single 6V6 tube audio output stage. All audio coupling capacitors are .01uf values and the 6V6 cathode bias uses a 25uf electrolytic so the audio quality is definitely better than "communications grade." The AUDIO SELECTOR switch has three positions, NORMAL (no filter,) LO PASS (cuts audio highs) and 1200~PEAK (activates the AUDIO SPREAD control to adjust audio bandwidth from a flat response down to 1100hz within a range around the 1200hz peaked response - for CW or data signals mainly. AUDIO SPREAD knob was red only on GPR-90 receivers, commercial-military receivers used a black knob for this control.) The output transformer provides 4, 8, 16 and 600 Z ohm impedances and about 2 watts of audio power is available. A PHONO input and rear chassis switch was provided to allow access to the 1st AF amplifier (for various types of audio accessories including some types of sideband slicers that required an audio output stage, in fact, the initial versions of the GSB-1 required an external audio amplifier.) 15 tubes are used in the GRP-90 while 16 tubes are used in the RX and RXD versions (adding the 6AG5 Selectable Xtal Oscillator tube.) >>> |
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>>> Since that GPR-90 design is from the mid-1950s, almost
all of the capacitors used in the circuitry were ceramic disks. All of
the resistors were A-B JAN types. The ANT TUNE on the RXD models is a
very narrow adjustment since it's actually "tuning" the
Ant RF transformer secondary to the 1st RF amplifier grid (like
a preselector tuning control.) It will require FREQUENT "peaking" while
tuning relatively small sections of a ham band or a shortwave band. Beginning about 1957, a 100kc Calibration Crystal Oscillator was added. The oscillator output was coupled to T1 secondary using an 8pf capacitor, so it's almost directly connected to the receiver antenna input. The switch on the front panel was labeled CAL-OFF. The earliest versions of the GPR-90 didn't have this calibration feature and that resulted in the user having to provide an external frequency standard oscillator or a heterodyne frequency meter if a reasonably accurate bandspread dial readout was desired. The addition of the 100kc Crystal Oscillator was very helpful and allowed easy set-up of the receiver's bandspread dial for an accurate frequency readout (given that the dial's resolution was limited.) >>> |
>>> The BFO circuit in the standard GPR-90 receivers used a 15pf coupling
capacitor which is about average for the time period and results
in an easy to adjust demodulation of almost any SSB signal. The
GPR-90RX used the same standard GPR-90 chassis so it also
demodulates SSB without any problems. However, the
GPR-90RXD's BFO was very lightly coupled using only a 3pf
coupling capacitor. With a small value BFO coupling capacitor and the standard diode detector,
it was necessary to substantially reduce the RF gain control for proper signal to BFO
injection ratio for either CW or SSB reception (the RF Gain has to be
reduced so much in the RXD that it desensitizes the receiver.) In the standard TMC
GPR-90 manual in Section 7 - Single
Sideband Connections - "If desired, this [BFO]
injection can be raised by inserting a higher value for C59." This implies that TMC thought that under some conditions the BFO
injection level might be
too low for demodulating strong SSB signals. This recommendation
IS NOT in the
TMC manual for the commercial-military GPR-90RXD. This is probably
because most of the GPR-90RXD installations were specifically
for diversity reception where a Tone Keyer (or a similar type
device) was used for data
reception or high-speed CW with no BFO used onboard the
receiver, so the anemic BFO didn't
really matter. It's also possible that a RXD's BFO might have been
used for special testing of diversity set-ups where balancing
multiple receivers outputs were required. If, for some reason,
the RXD wasn't used in a diversity reception set-up, then that
receiver would probably be supplied with a TMC MSR-type SSB Adapter
for CW, SSB or data reception.
The SSB ON-OFF switch on the rear chassis will ground the detector output and allow the receiver to operate normally to the IF output. If a MSR SSB Adapter was going to be used as a permanent set up, then the GPR-90's detector, NL and audio sections won't be active and the GPR-90 IF output will provide the signal to the SSB Adapter that has all of the circuitry necessary to complete the signal processing. Using the TMC SSB Adapter vastly improved SSB reception and also added an additional IF conversion (455kc to 17kc) along with a product detector. TMC offered a "GPR-90 matching" table-top SSB adapter, the GSB-1. While the GSB-1 isn't an essential accessory for the standard GPR-90 receiver, it will improve SSB reception by providing the product detector that the receiver itself lacks. It's also possible to use the rack-mounted TMC's CV-591A SSB adapter with any of the GPR-90 receivers. Some of the rack-mounted SSB adapters were designated as "MSR" units (Mode Selector - Receiving) and these were similar in design, appearance and use as the USN designated CV-591A that was also designated MSR-4 when not built for the USN. The GPR-90RXD manual specifies that the MSR-6 can be used for enhanced SSB reception (but actually the MSR-6 is essential for SSB reception with the RXD receiver.) All of TMC's SSB Adapters use the same basic circuit, so the GSB-1 and the CV-591A perform in a similar fashion even though they don't have the same physical appearance. Any of these TMC SSB Adapters with a 455kc IF when used in conjunction with any GPR-90 series receiver will significantly improve SSB reception. See section below on the TMC SSB Adapters for a profile on the MSR-6. |
Selecting Crystals for the
GPR-90RX or GPR-90RXD - Since the receiver is
dual conversion, two basic formulas are used. Additionally,
there is a .005% offset that is factored in to allow the XTAL
ADJ to operate around mid-scale. Fx = Crystal Frequency,
Fs = Desired Operating Frequency From .54mc to 5.6mc (single conversion) Fx = (Fs + 0.455) x 1.00005, so add 0.455mc to the desired operating frequency then multiply by 1.00005 for the crystal frequency in mc. From 5.6mc to 17.8mc (dual conversion) Fx = (Fs + 3.955) x 1.00005, so add 3.955mc to the desired operating frequency then multiply by 1.00005 for the crystal frequency in mc. From 17.8 to 31.5mc (Band 6 - doubling in HFO and High Frequency Oscillator) Fx = (Fs + 3.955)/2 x 1.00005, so add 3.955 to the desired operating frequency, divide by two, then multiply by 1.00005 for the crystal frequency in mc. If operating with the Crystal HFO, select the channel frequency desired then remember that the receiver must also be tuned to the channel frequency so that the RF and Mixer stages are in tune with the Crystal HFO operating frequency. |
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Tubes
Used: 16 Tubes
are used in GRP-90, GPR-90R 17 tubes are used in GPR-90RX,
GPR-90RXD,
GPR-91RXD Early (1955-56) GPR-90 used 15 tubes
(no 100kc Cal. Osc.) 1st RF Amplifier - 6AB4 (GPR-90, GPR-90RX) 6DC6 (GPR-90RXD) 2nd RF Amplifier - 6CB6 (GPR-90, GPR-90RX) 6BA6 (GPR-90RXD) HFO - 6AG5 Mixer - 6AU6 2nd Converter (2nd Mixer & 3.5mc Xtal Osc) - 6BE6 455kc Buffer (Gate) - 6BA6 1st IF Amplifier - 6BA6 2nd IF Amplifier - 6BA6 3rd IF Amplifier - 6BA6 Detector & Noise Limiter - 6AL5 1st AF Amplifier and AVC rectifier - 12AX7 Audio Output - 6V6GT Selectable Xtal Osc (RX/D only) - 6AG5 BFO - 6AG5 Rectifier - 5U4G Voltage Regulator - 0A2 100kc Calibration Osc - 6CB6 |
Specifications: Frequency Coverage - .54mc to 31.5mc in six tuning ranges Ant. Input Z - 300Z and 75Z selectable with GPR-90/RX, fixed 75Z in RXD Sensitivity - <1uv at 10db signal to noise ratio. Band 1 AM-BC is <5uv at 10db s/n ratio Conversion Freq - 3.955mc using 3.500mc Crystal Osc. (part of 6BE6 2nd Converter) Selectivity - Non-Xtal 7kc bandwidth, GPR-91RXD has 15kc bandwidth, bandwidth can be adjusted down to 250hz using the Crystal Filter Audio Output Power - 2 watts Audio Output Z Available - 4, 8, 16 and 600 ohms nominal impedance |
No Receiver
is Perfect |
Nowadays, the GPR-90 has a varied reputation based on the many subjective reviews that abound on the Internet. It's easy to find conflicting reviews about the receiver with some users rating the GPR-90 as an excellent performer while others feel the receiver is not up to TMC quality, neither in performance nor construction. There's a tendency by many collectors to compare the GPR-90 to the Collins R-390A receiver but these two receivers are almost completely different in design and construction not to mention that the R-390A sold for almost $3000. The R-390A was and still IS a great receiver,...ultimately about 50,000 were built between 1954 and 1967. A closer Collins-comparison to the GPR-90 would be the R-388 receiver. At about $1000, the R-388 was another "to the kilocycle" accurate and drift-free Collins' front-end masterpiece of straight-cut gears, Oldham couplers, a ten-crystal multiple-f oscillator and Permeability Tuned Oscillator that produced "frequency meter accuracy" with an analog dial f-readout. BUT, other than the Collins front-end, the rest of the R-388 was pretty much a standard receiver that actually had some performance deficiencies in the AVC, detector, NL and audio circuitry (and later, the uncorrectable end-point error problem of the 70E-15 PTOs that ruined the "to the kilocycle accurate" dial readout.)
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The following are some of the common complaints that I've found on the Internet. However, it's worth noting that the GPR-90 actually has more "five star" ratings than it does "four star" and "three star" ratings combined. Here are some of the "three star" complaints along with a couple of my own observations. |
5. Cheap Construction? A Mechanical Design Flaw or two? - This appears to be a common complaint but most reviewers are comparing the GPR-90 to other more expensive, built-for-the-military (or government) TMC products or to other expensive Collins military receivers. Hardly a fair comparison. The passive components used in the GPR-90 receivers appear to be excellent quality. Ceramic disk capacitors are used throughout the receiver circuitry. A-B resistors are used throughout. Component boards are used in a few locations to reduce chassis component congestion and to provide a better mounting platform for the circuitry. The build quality seems to be better than average if the GPR-90 is actually compared to other $400 to $500 receivers built for the ham market. That price would put the GPR-90 mid-way between a Collins 75A-4 on the high end (about $695) and a National NC-183D on the low end (about $385.) The GPR-90 sheet metal fit and finish are quite good with the exception of the mounting of the AUDIO SELECTOR switch housing that's behind the front panel. Typically, the shield-can will interfere with the rotation of the bandspread dial. A slightly askew mounting of the can usually will provide enough clearance (I did see one GPR-90 that had the shield-can entirely removed.) The GPR-90 table cabinet is steel construction, very heavy (about 25 pounds) and painted a gorgeous medium blue wrinkle finish paint. The cabinet has a very low height compared to the usual 1950s cabinets (of course, that's an opinion, isn't it?) The next mechanical problem is more serious,... 6. IMPORTANT NOTE about Potential Coil Form Damage: The ceramic coil forms used in the GPR-90 front end are fragile and can be easily broken. When the GPR-90 is removed from its cabinet for repair or alignment, it's very important to first place the receiver chassis on its side. Then check the RF coil box under the chassis to examine how far any of the L-slug adjustment threaded rods protrude through the holes out past the surface of the RF coil box cover. This cover is usually flush with the height of the chassis but the front panel does extend below the chassis line. If the receiver is placed on a workbench right-side up with the front panel bottom edge also on the workbench there is usually sufficient clearance for the L-slug rods since there is some chassis elevation from the front panel bottom edge being slightly higher than the bottom chassis line. However, the result of placing the receiver chassis on the workbench right-side with the front panel "hanging over" the workbench edge might cause interference for any L-slug rods that protrude out the coil box by putting pressure from the chassis weight directly on any protruding L-slug adjustment rods. This can easily break the fragile ceramic coil forms inside the RF coil box. Sliding the chassis onto the workbench can be a disaster for any protruding L-slug rods and their associated ceramic coil forms. If some of the L-slug adjustment rods are extending through the cover holes then the chassis will have to set with either the front panel bottom edge on the bench, but it's better to use some spacer blocks to elevate the chassis off the workbench surface to protect the ceramic coil forms from damage when it's right-side up on the bench. When the GPR-90 was new and aligned correctly, none of the L-slug adjustment rods protruded out through the holes but after decades of questionable maintenance, sloppy alignments and possibly component aging sometimes a few of the rods will be protruding. Check to be sure where the L-slug rods are before setting the chassis onto the workbench right-side up. NOTE: Gerry O'Hara VE7GUH, in his GPR-90 write-up, mentions the possibility that when the chassis is either removed or replaced into the cabinet that the L-slug rods could catch on the lip of the cabinet and cause the damage to the ceramic coil forms. A link to Gerry's article is provided at the end of this write-up in "References." 7. Mechanical Maintenance and Disassembly Issues - If and when any type of GPR-90 receiver is extensively disassembled it becomes apparent that maintenance wasn't at the forefront of the mechanical design considerations. The TMC mechanical engineers seemed to believe the receiver would NEVER need to be disassembled for any reason. Almost all assembly uses screw, lock-washer and nut mountings and then the fasteners are coated with GLPT. No pem-nuts are used and only the front panel bezel has its screws threading into tapped holes. Top and bottom coil box/tuning condenser covers are mounted with machine screws threading into clip nuts. Additionally, some of the wiring assembly technique used very tight lead wraps that were generally at least two full wraps in, through and around the terminal eyelets. This makes any defective component removal much more difficult than it should be with the possibility of collateral damage also occurring (this is assuming the technician isn't just going do a "clip and wrap" job.) This electronic assembly technique, along with excessive torque used during the mechanical construction, results in a receiver that's difficult to disassemble without inflicting some collateral damage (one time I actually broke the tip off of a "ball-tip" Allen wrench trying to loosen a GPR-90 bandswitch knob set screw,...unbelievable.) 8. Crystal Filter Not Selective Enough - This is another common complaint that seems rooted in comparisons to either modern receivers or to receivers equipped with Collins mechanical filters. The GPR-90 Crystal Filter is the only control that the operator has over the bandwidth. One has to wonder if the reviewers actually adjusted the PHASING control for minimum bandwidth or heterodyne attenuation or if they just expected that the bandwidth showing on the switch nomenclature just "happened." Like any standard Crystal Filter, the GPR-90's can also eliminate adjacent frequency SSB "chatter" quite well but one does have to adjust the PHASING somewhat off of minimum bandwidth to accomplish that. The NON XTAL position will have about 7kc bandwidth at -6db. There are also a couple of audio filters that can be utilized, one for voice operations and one for CW operations. On the whole, the GPR-90 is a little better than most of its similarly priced competition for selectivity options (and at least it doesn't have a Q-multiplier for a selectivity control!) 9. Not Mechanically Stable - Another common complaint that certainly does have some merit,...but then, how many people bang on the side of their receiver just to see what happens? At any rate, there are a few things that contribute to the mechanical instability issue and that would be that the coils mount on and under the chassis directly below the tuning condensers that mount on the top of the chassis. Any flexing of the chassis will skew the tuned frequency by the mechanical movement of the LC involved. It's a common problem in ALL receivers that are variable-C tuned with L coils mounted on common chassis. When the receiver was mounted in a communications rack, there wasn't access for the operator to reach in and "flex" anything, so it's kind of a mute point when the receivers were properly installed and properly used (and there are dial locks on both dials that could be utilized.) However, mechanical instability problems that are abnormal can usually be traced to the "all too common" maintenance technician practice of not installing all of the shielding and not installing all of the screws, washers and nuts. Mechanical stability did require that all of the assembly mountings were secure and tight. Leaving out screws (and even leaving out shields and covers) was a common occurrence with some types of maintenance technicians. Also, component replacement soldering problems can be a cause of instability. The receiver is assembled in such a manner that component replacement is difficult to do correctly. Some technicians would just "clip, wrap and solder" to replace defective components resulting in sloppy-looking and operationally-questionable solder joints. Wholesale capacitor replacement isn't necessary on the GPR-90 because of the ceramic disk capacitors used but the filter capacitor and a couple of the other electrolytics might have installation problems. Also, it was common to have to replace the power transformer and proper soldering with that installation would be very important. So, there are lots of ways to create your own mechanical instability problems. Also, sometimes instability can come from very simple problems that can easily be solved, like just cleaning the variable-Cs, the bandswitch contacts, the tube sockets contacts, etc. When in excellent condition, with minimal mechanical wear and with a competent going over of what really needs to be rebuilt or replaced, the GPR-90 is as stable as,...say,...the Hammarlund HQ-180 or the National NC-183D. 10. Demodulating SSB Signals can be Difficult, Maybe Impossible - A common complaint mainly from users that expect to find a Product Detector in the GPR-90 receiver that would allow the operator to have the RF Gain at maximum and the AVC on and demodulate SSB signals with low distortion. But, the standard GPR-90, even with its diode detector, can demodulate SSB signals easily but it requires a reduction in the RF Gain level to achieve the proper ratio of signal level to BFO injection level at the receiver detector (also AVC can be switched off for better adjustability.) Demodulating any SSB signal is easy so no particular difficulty should be encountered IF the receiver is functioning correctly. The standard GPR-90 circuit uses a 15pf BFO coupling capacitor and that is a large enough value to provide a good level of BFO injection. The GPR-90RX receiver uses the same BFO circuit as the GPR-90, so the BFO coupling capacitor is 15pf. The GPR-90RX will demodulate SSB with the same ease as the standard GPR-90. This isn't the case with the GPR-90RXD,... For a "stand alone" GPR-90RXD, with its very low level of BFO injection, tuning in almost any SSB signal is very difficult, maybe even impossible since the BFO coupling capacitor is just 3pf. Even reducing the RF Gain doesn't help because the receiver becomes desensitized before the received signal level to BFO injection is correct. The only method for SSB reception with a stock GPR-90RXD is to use a MSR SSB Adapter. It's possible that TMC intended that all GPR-90RXD receivers that weren't in diversity set-ups would be set up with MSR SSB Adapters and therefore the low-level BFO injection in the receiver didn't matter since all CW and SSB signals would use the MSR adapter. It's also possible that the low BFO injection level may have had something to do with diversity reception and the receiver's BFO might have only been used for testing and multiple receiver balancing set-ups for diversity operations. In all normal diversity reception, regardless of the mode, the receiver's BFO would be off and the receiver's AVC would be on. Reducing the level of RF gain to adjust the ratio of signal input level to BFO injection was standard procedure for CW reception with almost all superheterodyne communications receivers, from the 1930s up into the early-1950s. When SSB signals came along in the mid-fifties, this adjusting the BFO injection to signal level ratio also applied to demodulating the "new SSB signals." At that time most hams still had older receivers with diode detectors so to get the proper BFO ratio they reduced the RF Gain so the SSB signals would demodulate correctly. Some hams went further and upped the BFO injection by increasing the value of the BFO coupling capacitor. Later, modifications for a product detector to replace the diode detector came on the scene. Although the standard GPR-90 doesn't really have any difficulty demodulating SSB signals, the standard GPR-90 manual (in Section 7) suggests that the value of C59, the BFO coupling C, can be increased for better SSB demodulation. I haven't changed the 3pf BFO cap in my GPR-90RXD because it came with its matching (same serial number) MSR-6 SSB Adapter. The MSR-6 (or any compatible TMC SSB Adapter) makes all the difference in copying SSB or CW effectively with the GPR-90RXD. The MSR provides another IF conversion (455kc to 17kc) along with a product detector and its own BFO. More details on the MSR-6 further down this article in the "TMC SSB Adapters" section. The GSB-1 SSB Adapter would also provide a nice improvement in SSB and CW reception capabilities for the standard GPR-90 with the additional IF conversion of 455kc to 17kc, its own BFO and a product detector. But the GSB-1 is a rare and expensive (and not essential) accessory for the standard GPR-90 (even the USN CV-591A SSB Adapters are now selling at about the same price as a R-390A receiver!) 11. The Ferrite Core Z-matching Transformer - The GPR-90's Achilles' Heel - Maybe it's just me but it seems that a large number of GPR-90 receivers are either missing the Z-matching antenna input transformer or the one that's still in the receiver is defective. Unless there's some protection provided to the antenna input, any RF, even from a relatively low power transmitter, or a powerful pulse energy field (near lightning strike,) getting to the 75Z or 300Z inputs will have a direct path through a few turns of #30 magnet wire to chassis-ground. An arc inside a misadjusted Dow-Key relay could provide sufficient RF to overheat the Z-matching transformer windings which changes the characteristics of the wire and the relationship of the primary to secondary. This can result in either an open circuit primary or a shorted primary to secondary. A nearby lightning strike might also provide sufficient energy to overheat T1 with similar results. Large array antennas in dry wind storms can generate very high levels of static charges that might cause problems over time. One also has to consider that the damage to T1 could be the result of multiple events of a smaller magnitude over a relatively long time period that accumulatively result in burned windings and a defective T1. Many other destructive scenarios can certainly come to the imagination when the station antenna, when not in use, is always left connected to the receiver input. Of course, TMC expected that the ham user would provide a T-R switching arrangement that protected the antenna input circuitry in the GPR-90 since there isn't any antenna input isolation provided in the receiver's design. TMC expected that the ham installation would not only disconnect the receiver antenna input but also ground the receiver antenna input upon transmit. The later style DowKey coaxial relays provided a spring-loaded disconnect inside the receiver-side SO-239 barrel to provide additional receiver isolation upon transmit. But, for other types of energy sources, DowKey relays (and most other types of coaxial antenna relays) didn't provide any isolation when the relay wasn't energized, that is, in the receive mode. This "receive mode" was the normal "power off" position for the typical ham station and it provided a direct path for some types of antennas through the GPR-90's T1 to chassis ground. Most hams knew that entirely disconnecting the equipment from the antenna and then grounding the antenna (when the station wasn't being used) was the best insurance against lightning damage. However, from the quantity of damaged receiver antenna input circuits found today, this type of protection seems to have been generally ignored by many amateurs in the past. What is unfortunate is that when T1 is "fried," the receiver might still seem to function okay. An inexperienced seller might even list the receiver as working fine. The problems experienced with a defective T1 are subtle in some modes of reception,...the AM mode with AVC on, RF at maximum, for instance. However, in the CW or SSB mode, a defective T1 becomes very apparent. In checking out a prospective GPR-90 purchase, if possible, measure the isolation between the primary and secondary windings of T1 and measure the winding's DCR to verify that it will function correctly. However, many times you won't have the opportunity to measure T1's DCR because it won't even be there but will be entirely missing. Luckily, T1 wasn't used in the GPR-90RXD versions of the receiver. However, I do have to mention that even my RXD had Band 3 RF transformer's primary winding "burned open" so putting destructive energy into a receiver's antenna input does seem to happen a lot more often than one would think. One has to keep in mind that these receivers are 65+ years old and a lot could have happened to them in that length of time. 11. Extensive Use by Commercial Users and Reworked by Hamsters - This isn't specifically mentioned on the Internet but it is implied by some of the reviews. How a receiver was used and maintained in the past can result in a litany of problems after 60+ years of existence on the Planet. Many GPR-90 Series receivers have extensive wear, especially those receivers used commercially or by the military. Many of these types of receivers were maintained by commercially employed technicians that had no regard for the equipment they were employed to maintain. Many receivers were virtually destroyed by commercial technicians with various types of rush-job, hacked repairs or non-engineered mods that were for specific needs at the time by the end-user. Many of the shields and top covers along the screws that mounted them were removed and discarded. Many of the receivers, after surviving the gauntlet of commercial technician maintenance, went on to ham ownership. That sometimes ended up with the receiver being worked on by avid readers of CQ magazine (nowadays, Electric Radio magazine) who were ready to install the latest unvetted modifications published in the magazine thinking that the mod will "solve all problems." Many of the hamsters lacked any electro-mechanical ability but always seemed eager to modify the receiver rather than actually repair it correctly. Also, hamsters always seemed eager to drill and "hack-in" a non-original receptacle rather than simply change the plug on the cable or accessory they wanted to use. So, expect to find non-functional modifications, or maybe RCA phono jacks for antenna connections, speaker connections and other circuit access points or Cinch-Jones receptacles installed just to make it difficult to "de-mod" the receiver. The upshot is not too many of the commercial GPR-90 receivers have survived in operational condition, let alone in original, pristine cosmetic condition. Some will be found that have been competently rebuilt, look great and function to specifications,...but many others will be non-functional, worn-out "hack jobs." To a certain extent, this has led to impetuous judgments being made on receivers that haven't been serviced in decades and certainly have corrupted circuits, worn-out or broken components, possible wiring errors from mod installations and environmental contamination ingression from poor storage conditions. The GPR-90, that is, not the RX, RXD or other commercial-military models, being that it was a ham receiver, might have faired much better overall. This would mainly be because the ham receivers weren't subjected to the rigors of commercial-military use or those types of maintenance programs. Naturally, it depended on the ham owner,...and, after nearly 70 years, there have probably been a lot of those. But, typically the GPR-90 will be found in better physical/cosmetic condition than any of the commercial-military variants. A ham-owned GPR-90's "electronic condition" though is another matter. 12. Power Transformer Failures - This wasn't one of the Internet complaints but something I've noticed in examining many GPR-90 receivers. Most of the replacement power transformers were installed in commercial or military versions of the the GPR-90. That would be the GPR-90RX and RXD primarily, but I've also seen a replacement power transformer installed in a GRP-90R receiver. The conclusion drawn would be that since the standard GPR-90 receiver was a ham receiver it wasn't normally operated 24/7 and, therefore, if there was a component failure, it was immediately noticed and the power shut off so the power transformer never had a chance to over-heat and fail. However, the commercial-military receivers were operated long hours, perhaps 24/7. They were commonly left unattended for long time periods while still powered up. This appears to have taken a toll on the power transformers due probably to the transformer over-heating possibly from a component failure that wasn't noticed for several hours. So, inspect any "prospective-purchase" RX, RXD, R and any other GPR-90 version that was intended for commercial-military operation,...you'll probably discover that the power transformer has already been replaced (or it might still be defective.) 13. Manuals - Again, Internet reviews don't mention the TMC manuals. The GPR-90 manual just okay since not a lot of information is provided. The circuit descriptions are very basic. The installation and operational guide are fine with lots of drawings. Voltage and resistance charts are provided. Alignment information is fine. The biggest problem is that no under the chassis component identification or location is provided, not even a photograph. TMC does provide a slight hint at a component's location with a brief notation in the parts list in the column "Function & Location." For example, looking at C11 the notation is "Cathode Bypass" and "V2" for the location. I guess it's better than nothing at all. The GPR-90RXD manual is much more detailed, probably because the receiver was commercial-military in its expected use. There are several enlarged schematics that show just certain sections of the circuit that are used along with a better, more detailed circuit descriptions overall. Still, although there are photographs of the top and bottom of the chassis, none of the small individual component locations are identified. Even the "Function & Location" in the Parts List is reduced to just "Function." You're on your own to trace out the wiring versus the schematic to locate any of the individual small components. Interestingly, the CV-591A/MCR-4 manual has the components that are mounted on the numerous terminal boards identified. However, individual small components under the chassis aren't identified in this manual either. Although all of the TMC manuals are pretty good, don't expect totally complete information,...but that's typically the way most equipment manuals are anyway. 14. Conclusions - I've used the GPR-90 and the GPR-90RXD on-the-air several times over the years. Although this is on-the-air operating on 75M where almost any receiver has the capability of providing decent reception. The challenge on 75M is to provide enough selectivity to have the ability to copy weak signals through the noise and QRM. I've found that the Crystal Filter is a major factor in being able to use the GPR-90s as a ham receiver. The audio is very nice for AM and the receiver's ease at being able to set up the remote standby is a big help. So, the GPR-90s can be used successfully in a vintage ham station provided you operate mainly on 75M in the AM mode. I'm sure 40M wouldn't be a problem either. 20M through 10M signals seem just fine but I've never operated a GPR-90 on-the-air on those bands,...just in the listening mode,...and in that mode the receivers do fine up into the 10M band. BUT, "doing fine" is a judgment based on comparison to other 1950s vintage receivers, not to modern transceivers or SDR receivers.
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Reworking a TMC GPR-90RXD |
Screws, Lock Washers and Nuts with GLPT Abound - The mechanical design of the GPR-90 assembly avoids using any pem-nuts but relies almost entirely on screws, lock-washers and nuts for the assembly mountings. This results in considerable difficulty in disassembly of most of the receiver for repairs or rebuilding. Most nuts were coated with GLPT, or something similar, maybe some old type of Loc-tite, during the original assembly and that compounds the difficulty in removing most of the screws and nuts. All assemblies are mounted with screws, lock washers and nuts - there aren't any rivets used and virtually no tapped holes. There are a few clip nuts used for shield covers and some tapped holes for the front panel dial bezel mounting and, on the RXD, the data plate and crystal tag mount using screws and threaded holes. Access to many of the nuts and lock washers are limited and requires using various holding devices with bends and angles to align the lock washers and nuts with the screws. The upshot is most of the receiver is difficult to disassemble and even more so to reassemble. Mechanical Oddities - Some of the mechanical design seems to be crude or, in the case of the RXD, trying to adapt new assemblies to an existing mechanical design. The RXD mechanical operations, such as the HFO XTALS switch, seems crude with the switch coupled to another switch (HFO on-off) located down on the tuning capacitor box using an angled rod and a spring-loaded lever for actuation (it's the same function as the HFO on-off switch used on Hammarlund's SP-600.) The mounting of the external XTAL OSC box uses eight screws, all of which use lock washers and nuts on the inside of the metal box itself. These nuts are difficult to access and are mounted using GLPT (or maybe red Loc-Tite) and that compounds the difficulty of removal. Additionally the entire external XTAL OSC assembly appears to be an after-thought (it was) and contains some Rube Goldberg elements to its mechanical design and incorporation into the receiver. Front panel removal is an excruciatingly complicated ordeal due to the numerous screws, washers and nuts used for mounting, some of which are nearly impossible to access. The band switch detent assembly is mounted with two long 6-32 screws with multitudes of lock washers and nuts on each screw. Although the band switch shaft bushing is threaded, that isn't used for front panel mounting (at least on the RXD.) The band switch detent assembly is double-sprung and that results in a difficult to actuate band changing operation that sends "shockwaves" through the receiver chassis with each closure of the double springs. To complicate disassembly even more, GLPT or Loc-tite is used in many places, like the five toggle switches that all have absolutely minimal "behind the panel" clearance for a 9/16" wrench forcing one to attempt to dismount the toggle switches by removing the front dress nut. Destruction of the toggle switch dress nuts is a certainty unless heat is applied first (use a small solder iron) to the toggle switch nut and barrel to soften the Loc-tite. Front Panel Swap - My reason for front panel removal? GPR-90RXD SN:126 had extensive damage to the two bottom corners of the front panel. Some former owner used a file to "round" the corners to apparently remove whatever the damage was (the "rounding" was extensive with a radius of about 2" on each corner.) I had rebuilt the corners using J-B Weld and, fortunately, that ended up an almost undetectable repair (as can be seen in the earlier 2015 photos.) Additionally, there were some extra drilled and countersunk holes that were hidden by the tuning and band spread knobs (purpose, unknown.) A couple of years ago, I came across a nice condition GPR-90RX front panel that included a good condition Crystal Frequency plastic tag for the crystal door (the old Crystal tag I had was severely "yellowed.") Also included was an almost complete RX parts chassis. All of these items were obtained from Ham and Hi Fi in Sparks, Nevada. Swapping front panels seemed like it was going to be a quick and easy task,...but it wasn't. In addition to the numerous screws, lock-washers and nuts along with GLPT or Loc-tite, I noticed that the replacement front panel wasn't drilled for the grab handles. It wasn't difficult to drill and countersink the back of the mounting holes but it does require careful accurate measurement and marking (the mounting of these grab handles on the original panel were off from each other by .125" which doesn't sound like much but it does show a lack of skill in the old mounting. The grab handles on this new panel are accurately placed.) GPR-90RX for Parts - The GPR-90RX parts chassis is going to supply a new Antenna Coil for Band 3, 3.3mc to 5.6mc. The original coil had a burned up primary winding from some former owner allowing a transmitter output to get into the receiver's 75 ohm antenna input while on 80M (a common problem that's found on many more receivers than one would think.) Many military-type receivers will have antenna input protection in the form of a break-in relay that completely isolates and grounds the antenna input circuitry but the GPR-90RX/RXD doesn't have any antenna input protection at all. I rewound a new primary coil on the old Antenna Coil to get the receiver operational on Band 3 and it seems to function fine. But, having a good condition original coil would be better, so R&R is required. Of course, any other parts that might be usable will be available out of the parts chassis. That's what I thought until,... Interesting Learning Experience: I just stumbled onto the following problem (11-24.) I thought that the "parts set" GPR-90RX would be interchangeable with the GPR-90RXD but the "RX" is quite different when compared to my RXD receiver. A little research revealed that the RX actually uses the GPR-90 chassis and adds the ten channel crystal oscillator as the only change. Consequently, the antenna coils are broadband inductors and completely different from the RXD's tuned RF transformers. So that eliminates swapping any of the coils. Interestingly, the "RX" chassis and side panels on this "parts set" are chem-treated aluminum. The data plate was on this "RX" front panel when I got it so I know the parts set is a GPR-90RX with a serial number of 1160. Quite a bit later than my GPR-90RXD with the serial number of 126. The differences might just be the evolution of manufacturing of the GPR-90 receivers. However, as far as the Antenna RF transformer primary coil, in rechecking the job that I did in rewinding the primary coil, it looks absolutely original right down to the bee's wax coating. The match to the other coils is excellent and I had a difficult time telling my coil rework from an original coil (the solder was the "give away." Fairly new solder compared to 60+ year old solder was easy to spot.) Since this rewound coil always has performed well I'm just going to leave it in place. Dealing with the Dial Guides - The design of these dial guides is exactly the same as the 1935 to 1949 Hammarlund Super-Pro receiver's dial guides. Fiber disks are mounted with spacers, screws, washers and nuts to have the complete dial guide (two of them for each dial) mount so that it's correctly spaced to keep the dials relatively close to the plastic fiduciary or index piece that is also mounted by the dial guides. The operation of dial bezel removal or front panel removal requires that these Dial Guides be disassembled so the dials themselves aren't damaged. The nut is removed, then the lock washer and the flat washer. Then the first fiber disk can be removed. This operation has to be performed on the remaining three Dial Guides also. Next the S-meter is disconnected. Then the dial bezel can be dismounted after the six mounting screws are removed. This operation is easy with the GPR-90 (out of the cabinet) but the RXD version has the XTAL OSC chassis mounted directly over the Dial Guides. Dismounting the XTAL OSC chassis is difficult due to the HFO on/off switch linkage and the cabling to the XTAL OSC chassis. It's much easier to work underneath the XTAL OSC chassis using your fingers to slip on the disks, washers, lock washers and to thread on the nut. Sometimes it helps to secure the screw head with a piece of tape on the bezel front side. Also, using a small piece of tape wrapped on the screw end while the disk, washers and nuts are off will help keep the remaining Dial Guide pieces in place. The entire operation of dealing with the Dial Guides requires patience and some dexterity.
Rack Mount Panel Thickness versus Control Hub Threads - The rack mount panel used on the RXD and other TMC rack mounted receivers is 0.190" thick aluminum while the front panel used on the standard GPR-90 is 0.125" aluminum. This slight increase in the rack mount panel thickness results in all of the controls that must be mounted to the front panel barely have just enough threads showing through the panel to have the mounting nut thread on. Only the thinnest of lock washers can be used on the RF and AF Gain controls. Luckily, only the RF and AF gain controls and the PHONES jack use mounting nuts,...but wait,...there's the AUDIO SELECTOR switch also,... AUDIO SELECTOR switch problems - This entire assembly mounts too close to the rim of the Bandspread dial. During reassembly the position of the assembly has to be carefully tightened making sure the shield can isn't in a position that allows the BS dial to rub against it. Once I had the assembly oriented so it wouldn't be rubbed against by the BS dial, then I found I couldn't thread the mounting nut onto the hub because of the increased rack mount panel thickness combined with the .060" thick aluminum side panel "wrap around" that the assembly switch hub mounts through. I tried various shortcuts to fix the problem but none of them worked. I had to entirely disassemble the switch itself to extract the detent-hub piece. This allowed me to remove about .060" from the length of the shoulder at the base of the hub which would then have more threads project out the front of the panel and allow threading the mounting nut on. The switch was reassembled and then the shield piece was slipped over the switch (the rear part of the switch that has the toroid coil has a threaded stud that must project through the back of the shield can and have a 6-32 nut and washer installed) and then the entire assembly mounted to the front panel and placed so it doesn't have the BS dial rubbing against it. This assembly did fit the former front panel because the front panel had been counter-bored to have the mounting nut set deeper into the front panel material. Front Panel Touch-up - The RX panel had its share of scratches and missing paint. Nothing serious, just the normal wear on a commercially-used receiver panel. I used Testor's Model Paint that comes in the small glass jars in a large variety of colors. Large selections are available at Michael's or Hobby Lobby. I used gray mixed with a little white and a little yellow to get close. When matching color and using almost any type of paint, you have to have good natural light first. Then you have to mix the match to be a shade lighter than the panel paint. Most paints will dry to a slightly darker color so mix the match to a lighter shade when the paint is wet. Paint a rack notch to see how the color match dries. If you've mixed it light enough it should dry to the correct panel color. Even at that, my match had a slight blue hue that must have been in the gray base paint I used. It's a barely noticeable mismatch when in high level natural light and a near-perfect match in normal room illumination. See 2024 photo in the "Conclusion" section at the end of this write-up. Daka-Ware Knobs - One "NOTE" on the six Daka-Ware knobs used for the Audio Gain, RF Gain, BFO, Audio Selector, Xtal Phase and RF Selectivity,...each knob is actually a medium-size Daka-Ware knob combined with the small-size Daka-Ware skirt. If a GPR-90 receiver has one of these knobs is missing, it takes two different sizes of Daka-Ware knobs to make the TMC version. The skirts are mounted to the back of the knob with three screws so making up TMC-type Daka-Ware knobs is easy if you have the correct size skirt and knob. Alignment Difference for the RXD Models - Antenna/1st RF transformers have an adjustable slug but there's no information on how to align these six coils. Since each secondary of these RF transformers works in parallel with the ANT TUNE control, the adjustment slug sets the proper inductance to provide a tuning range that works from full mesh to un-meshed for ANT TUNE in conjunction with the lowest tuned frequency on the selected band (ANT TUNE around full mesh) to the highest tuned frequency on the selected band (ANT TUNE un-meshed.) Unless someone has been into the receiver and changed these adjustments, just a check of the function of the ANT TUNE on each band at the low end and the upper end of the tuning range will probably show that the inductance is set correctly. If not, set the slug adjustment to provide the correct range of tuning for the ANT TUNE air variable for each band. Alignment of GPR-90 - The GPR-90 manual's alignment procedure is fairly detailed with good drawings for adjustment locations. There's one error in the .56mc Mixer alignment where L2 is specified and it should be L7. But, it's a pretty obvious error if you've done alignments before. The IF alignment is pretty standard with referencing the 455kc crystal in the Crystal Filter for the exact IF that should be used. The 3.955mc conversion and the 3.500mc crystal oscillator trim are covered in detail. An oscilloscope is called out for adjusting the HUM BALANCE control, although an AC volt meter is also mentioned. Overall, the alignment procedure is easy to follow and shouldn't present any problems to attaining the best response from the GPR-90. Be sure that all of the tubes are tested and all test like NOS tubes or that they are NOS tubes. Don't overlook the adjustment of the Calibration Oscillator. Beat the 100kc Calibration Oscillator with 15mc WWV. Be careful to exactly tune WWV, then turn on the CAL and adjust the oscillator trimmer (top of chassis adjustment) for zero beat. IMPORTANT NOTE: It's possible that the lock nuts used on the IF transformer adjustments might be over-tightened. In trying to loosen the lock nuts, it's possible to actually rotate the IF transformer internal assembly and break the internal connections. To avoid this problem, before performing the IF alignment, loosen all of the IF transformer lock nuts,...top and bottom. You have to use a small pair of pliers to hold the threaded barrel on the IF transformer so it won't rotate. Then the lock nut can be safely loosened. When the alignment is complete, only a gentle snug-up the lock nuts is required. They don't need to be torqued like the receiver is going to be shot into outer space. |
The Technical Materiel Corp. - The MSR-6 SSB Adapter |
This early RXD has all of the chassis aluminum iridite-treated (aka anoline) resulting in a gold color. The side panels and shield covers are also iridite-treated. Grab handles usually weren't installed but these are the type that TMC used on other equipment. Note the J-B Weld repairs to bottom corners of the RXD panel. Also, note the severely "yellowed" Crystal Frequency plastic chart. Included with this RXD was the matching MSR-6 SSB Adapter. |
The Technical Materiel Corporation designed and built several
variations of their popular CV-591 SSB Adapter that were designated as "MSR"
or Mode Selector-Receiving. These adapters were compatible with
many types of receivers used by the military and commercial users. The
receiver used had to provide an IF output that was then connected to the
input of the SSB adapter. TMC supplied SSB adapters for the popular IFs
used in the 1950s and 60s (455kc, 500kc and 200kc.) TMC offered the CV-591A and CV-657A (and many other variants)
for the military. The CV-591A utilized 455kc IF input while the
CV-657A utilized 200kc. The military-commercial MSR series went from MSR-1 thru
MSR-9. MSR-3 utilized 200kc IF input while the MSR-8 utilized
500kc IF input. All other MSR numbers utilized 455kc IF input.
The CV-591 and CV-591A units are sometimes referenced as MSR-1
and MSR-4 in some of the TMC documentation. Generally, the MSR
designation was used if the SSB Adapter wasn't part of a
specific military contract. CV designation is just for military
contract SSB Adapters. Shown in the photo to the left is the GPR-90RXD set-up with the TMC MSR-6 Mode Selector - Receiving SSB Adapter. Both the receiver and the adapter are assigned the same serial number (126) which implies that they were sold, installed and used together as a "set" (although originally "rack mounted.") Circuit Description - All of the TMC SSB adapters work in a similar manner. The adapter circuitry down-converted the incoming IF signal from the receiver, 455kc for example, to a lower frequency of 17kc and then mixed a BFO to provide product detection. Bandpass and Low Pass LC filters were utilized to increase selectivity. A crystal-controlled oscillator was used for the first conversion (receiver IF to 17kc) and also a VFO called "bandspread" (manual select) was provided. The two crystal frequencies are 17kc above and below the IF to provide selectable Upper or Lower sideband (if these two crystals are missing, which they sometimes are, finding new replacement crystals nowadays, in 2024, is impossible. You'll have to just use the MANUAL-BANDSPREAD for tuning. If you're patient, used crystals of the correct frequency can be found.) Sideband selection used a front panel push-button that actuated a selector relay that selected the proper crystal and also operated the "U" and "L" lamps accordingly. The AVC circuit operated on the incoming signal from the receiver and provided a fairly constant level of signal and had selectable fast and slow AVC action. There wasn't a Noise Limiter circuit in the military adapters as there was in the GSB-1. Audio output provided was 8.0Z ohms or 600Z ohms from a single 6AQ5 tube. Although specifically for SSB reception, CW signals could also be received. Also FSK could be received. Additionally, the ability to select the upper or lower sideband of an AM signal or to receive an AM signal in the "exalted-carrier" mode (AM + zero-beated BFO) was available. Exalted carrier reception usually improves weak, difficult to copy AM signals. There were several remote operation options available including remote sideband selection or detection which used a Tone Oscillator circuit for remote identification of which sideband was selected. Also, the BFO could be operated and tuned remotely. Some versions were specifically designed to utilize remote inputs from specific TMC-built receivers. Ten tubes were used in the MSR-6 and in all of the TMC SSB Adapters. |
MSR-6 Hook-up to GPR-90RXD - Once connected to the particular receiver, if only the SSB
converter audio output is utilized then the user will not have
the availability of the receiver's circuitry down-stream from
the last IF stage, usually the noise limiter and the receiver's
audio output circuitry. Two separate speakers can be used with
one connected to the standard receiver audio output and another
speaker connected to the SSB adaptor's audio output. With the
dual speaker set-up, the user can choose the receiver's audio output for
AM signals (probably better fidelity) or the SSB
adaptor's output for SSB or CW signals (virtually
distortion-free SSB.) Single speaker operation can be achieved
by paralleling the adapter's 600Z output with the receiver's
600Z output (Z is then 300 ohms at either the receiver or the
adapter.) Then connect a 4.0Z ohm speaker
to the receiver's 8.0Z ohm tap (or to the adapter's 8.0Z tap.) Since now the
total secondary impedance is 300Z, using either of the 8Z outputs
will now provide a 4Z match for a 4Z speaker. By turning down the AF Gain on the
unused receiver audio section or the unused SSB adapter, only the
desired audio comes through the loudspeaker. MSR-6 Check-out - It's been about nine years since I've applied power to this SSB Adapter. I did some repairs to it in 2015 that got it functional but I wouldn't call that work a restoration,...just a repair. So, it's been in storage for awhile now. After retrieving it out of the shop, I looked it over and saw that there wasn't a power connector used. Small push-on terminals with heat shrink insulation provided the connections for the power cable (did I do that?) Also, very obvious (and, of course, I definitely remembered this,) the top and bottom covers were missing. Additionally, the USB and LSB crystals were missing. Getting special order crystals is a thing of the past. Nobody will produce a single, special grind crystal for anyone, anymore (it was difficult and expensive to get any special ground crystal at a frequency below 1.000mc 15 years ago when International Crystal was still in business.) The frequency needed would be 17.0kc above and below the receiver IF and since the MCR-6 is a 455kc unit, 472.0kc and 438.0kc crystals would be required. Luckily, the MSR-6 can be operated in MANUAL and that requires that the BANDSPREAD control be tuned for the SSB signal. Basic MANUAL tuning required the correct USB or LSB be selected, then set the BANDSPREAD to +2kc for USB or -2kc for LSB and then tune the receiver for best SSB demodulation. I looked through my box of mil connectors and found a three pin that would fit. It was easy to wire the power cord to the new connector. Somewhere along the line, I had removed the 5Y3GT rectifier, so I had to install another one from the tube stock. When AC power was applied there was a loud buzzing that sounded like a relay. This only lasts a few seconds and then the relay latches. I had to work with the sideband selector switch. It didn't always actuate the K3, the sideband selector relay. I sprayed some DeOxit down the barrel and worked the switch which loosened it up allowing it to now switch sidebands whenever it was pressed. I connected a 600Z speaker to the proper terminals and connected a shielded cable from the MSR IF INPUT to the GPR-90RXD IF OUTPUT. Too bad that the receiver uses a RCA phono jack and the MSR-6 uses a BNC but a RCA to BNC adapter solved that problem. |
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Operating the MSR-6 with the GPR-90RXD - The GPR-90RXD receiver is providing the signal to the MSR-6 at the IF output. However, the detector, AVC and audio circuits are still functional and, if a loudspeaker is connected to the GPR-90RXD, that signal will be heard. But, the audio from the MSR-6 will also be heard. The BFO on the RXD doesn't need to be turned on. Since the distortion that is normally heard from the RXD when receiving SSB is due to the receiver's diode detector and anemic BFO circuits, it's actually possible to significantly increase the RF Gain when receiving SSB through the MSR (like to maximum.) Also, the RXD AVC can be used to prevent blocking from very strong signals but the MSR also has its own AVC and its own BFO (so turn OFF the receiver's BFO when using the MSR.) Even though I have to use the MSR BANDSPREAD for tuning SSB signal into the passband, I have to also make sure that the proper USB or LSB is selected. This requires that the sideband select relay operate to alternately select USB or LSB. Pushing the actuator button causes the sideband relay to switch. Once the proper sideband has been selected, then tuning in a SSB signal is just a matter of tuning the RXD until a SSB signal is heard. The manual says that the receiver should be set 2kc above the SSB USB signal's frequency and the MSR BANDSPREAD set to + 2kc, then tuning in an USB signal on the receiver should demodulate correctly. Since the RXD RF Gain can be advanced quite a bit (all the way to max is okay,) there will seem to be much better sensitivity or response to SSB and CW signals now. When switching to 40M or 80M, LSB will typically be used and the sideband selector button should be pushed to have the relay switch to LSB. Then tune in SSB signals in the same manner as with USB except BANDSPREAD will be on the -2kc side. When receiving CW, the Crystal Filter on the GPR-90RXD can be used to greatly enhance CW reception by narrowing the passband. This works extremely well for CW reception since the MSR provides a Product Detector and the receiver RF Gain can be left at maximum. Interesting Note on Multi-Channel SSB and the MSR - If a GPR-90RX was going to be used for simultaneous, two-channel SSB reception within its 7kc IF bandwidth, the set-up required TWO MSR SSB Adapters. One for each SSB Signal. One MSR could be set for USB and the other for LSB if that was how the two independent SSB signals were being transmitted. If two, independent USB signals at slightly different frequencies were being received, then the BANDSPREAD of one or the other MSRs (or both) could be adjusted for that type of multi-channel signal. If the GPR-91RXD, capable of four independent channel SSB signals, was being used for simultaneous reception of four independent SSB signals within its 15kc IF bandwidth, then FOUR MSR SSB Adapters were required, one MSR per SSB signal. All MSRs used the same IF output from the receiver resulting in one receiver with four independent SSB signals being processed simultaneously. TMC must have loved getting that type of order. |
Getting the Crystal
Oscillator Working - The Missing Crystals Solution
- Although it's next to impossible to have brand new, custom-ground
crystals made nowadays,...at least for crystals made in the USA,...there
are many used or even new (NOS) quartz crystals available that are already
made, that is, they aren't a custom-ground crystal, they just happen to
be the frequency needed. Looking on eBay, I was able to find a 440kc
crystal in a HC-33 package (like the originals.) That crystal would be
just 2kc high. For the 472kc, the closest I could find was 480kc or about 8kc
high. This crystal was also in a HC-33 package. With both crystals
having a somewhat higher active frequency than needed, the "plan" is to
parallel a small capacitor on the crystal socket terminals (under the
chassis) and bring down the frequency of the oscillator for each
crystal. I'm pretty sure the 440kc will pull down to 438kc. I'm not so
sure about pulling the 480kc down to 472kc,...experimentation required. To my surprise, when I plugged in the 440kc crystal into the Y1 socket, set the MSR to "LSB" and "XTAL" then tuned in some SSB signals on 40M they demodulated perfectly. I then installed the 480kc into the Y2 socket, switched to "USB" then tuned in some SSB signals on 20M and to my real surprise they demodulated perfectly. Hmmm. In reading the MSR manual, it's apparent that 472kc and 438kc weren't "hard and fast" frequencies for the two crystals. The manual says that to place the SSB signal within the "center" of the passband, 472kc and 438kc were the crystals used but, if it was desired to skew the SSB signal to another part of the passband then different crystal frequencies could be used. It's like tuning in a SSB signal in relation to where the BFO is set on a receiver, there's no real "correct" frequency setting for the BFO (other than as a sideband selector, that is, either above or below the 455kc IF) and the actual BFO frequency is a matter of preference for how the SSB signals sound when demodulated. Both of these crystals were intended for a "solder in" installation so the pins were actually long 22ga. slightly hardened wire leads. I had to cut the wire fairly short and put a tight "bend" on the ends to have the wire fit tightly into the socket receptacles. Once installed, I powered-up the MSR and actually measured the crystal oscillator frequency. LSB was 440.1kc and USB was 480.0kc so this verified that the crystal oscillator was running at the specified crystal frequency. Back to referencing the manual, the crystal frequencies aren't exactly critical and being off a couple of KC can be compensated for with the receiver tuning. The upshot is, this "fix" was much easier than anticipated. |
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Top and Bottom Covers - Covers for the top and bottom aren't difficult to make although if they are made to be exact duplicates of the originals then some difficult bends would be necessary for the bottom cover. The top and bottom covers are held in place with D-ZUS fasteners. When these top and bottom covers were lost, so were the D-ZUS heads. I never bothered making the covers because so much of the MSR-6 seemed to be missing. In looking at the photos of the MSR-6, the bent sheet metal sides and back can be seen. I've tried to straighten these problems but there's not enough support with the bottom cover missing. The weight of the power supply chassis and rough handling has caused the sheet metal crack at one of the mounting holes for the power supply. If I do make the covers, D-ZUS fasteners are easily available off of eBay. The top cover had the same perforated metal venting as the GPR-90RXD top cover. The entire top cover could be made of perf metal to make it easier to replicate. The bottom cover could be made of solid .060" aluminum that's screwed to the bottom of the side rails for better support of the entire chassis. |
Performance -
Here are some of the advantages of using the MSR-6 with the GPR-90RXD
for SSB reception. 1. Improved SSB and CW Reception - GPR-90RXD RF Gain can be set to maximum with the AVC on and there's no distortion on SSB or CW. The major disadvantage of using the GPR-90RXD as a "stand alone" receiver for SSB or CW is the very lightly coupled BFO. This weak BFO injection requires that the RF Gain be substantially reduced (so much that the receiver is desensitized) and the AF Gain advanced for both SSB and CW reception (AVC turned off.) In most receivers, that is, those with a little more BFO injection, the RF Gain only has to be reduced moderately so sensitivity isn't impacted too much. The standard GPR-90 has a 15pf BFO coupling cap but the manual mentions increasing the value of C59 for better SSB reception but that suggestion isn't in the GPR-90RXD manual (probably because most of the commercial-military installations included a MSR-type SSB Adapter.) Another consideration is that using the MSR-6 provides another IF conversion (455kc to 17kc) and it has its own BFO along with a product detector, so it's obviously the best choice. This also applies to the GPR-90 when used with the GSB-1 SSB adapter (except the SSB adapter isn't essential.) 2. Two Separate AVC Circuits - When using the MSR-6, the GPR-90RXD is running at maximum sensitivity but controlled by its AVC to prevent overloading. I've tried it both ways, receiver AVC off or AVC on,...not much difference, except you get the S-meter function when the receiver's AVC is on. I left the AVC on the MSR-6 turned on also since it works internally with the its own circuit to control the 455kc IF signal level at the grid of the MSR's Input Amplifier. 3. S-meter Works for SSB and CW - S-meter functions for SSB signals if the GPR-90RXD AVC is turned on. This actually works very well and seems to be fairly believable for signal levels involved. 4. Only One 4Z Loudspeaker Required - Only one loudspeaker is required. Jump Audio Output 0 on the RXD to terminal 5 on the MSR, then connect another jump from Audio Output 600Z on the RXD to terminal 6 on the MSR. Then connect a 4Z loudspeaker to 0 and 8Z on the RXD. Adjust the AF Gain to minimum on the RXD if using MSR-6 audio output. Or, reduce the AF Gain to minimum on the MSR-6 if using the RXD in AM mode. This allows the best performance in SSB/CW or in AM reception (this setup is really convenient and works quite well. As an additional note, really only the wire from RXD 600Z to pin 6 on the MSR is necessary because the GPR-90RXD and the MSR-6 are mutually grounded by the IF input/output coax making the wire from terminal 0-gnd to terminal 5-gnd redundant,...but sometimes redundant grounds are good.) 5. Use the GPR-90RXD Crystal Filter for CW Selectivity - Using the MSR-6 for CW reception is a real benefit that turns the GPR-90RXD into an excellent CW receiver. For CW reception going through the MSR-6 using the GPR-90RXD's RF SELECTIVITY, the Crystal Filter, can be switched in for reducing the receiver's 455kc bandwidth for additional selectivity. This is almost mandatory for CW reception, otherwise the bandwidth is too wide. 6. Multiple Types of AM Reception with the MSR - You can receive AM through the MSR-6 by turning off the BFO. But, remember, it will be one sideband plus carrier and the bandwidth will be about 3kc. You can tune in the AM signal on the receiver and then use the MSR-6 sideband select push button for the desired sideband and fine tune the receiver for best audio. If the MSR is in MANUAL, the BANDSPREAD can be used to fine tune the MSR. It's also possible to receive single sideband AM through the MSR-6 with its BFO on to provide exalted-carrier AM reception. Exalted-carrier will help when trying to copy very weak AM signals. With a lot of QRM, it's possible to switch between USB and LSB on the MSR-6 when listening to an AM signal to receive whichever sideband has the least interference. It takes a little experimenting with the different methods of AM reception since the MSR bandwidth is narrow and only the sideband that is selected can be easily tuned. However, if you prefer regular DSB AM, then use the GPR-90RXD audio output by turning up its AUDIO GAIN control and turning down the MSR-6 AUDIO GAIN control. Now the loudspeaker is being driven by the GPR-90RXD's circuitry from its detector on through its audio output stages. In this set-up, the GPR-90RXD's IF passband is about 7kc and its NL and the AUDIO SELECTOR can be used and its Audio Amplifier stages are driving the loudspeaker. 7. GPR-90RXD/MSR-6 Performance Wrap-up - The combination of the GPR-90RXD and the MSR-6 is impressive. The MSR-6 actually transforms the RXD from a receiver that really can't cope with SSB or CW signals into a receiver that is easy to use on SSB and provides top-notch signal response as well. The use of the RXD Crystal Filter in combination with the MSR-6 when operating CW gives the user a very selective CW receiver that also has the full sensitivity available. By just manipulating the two Audio Gain controls, the MSR's or the RXD's, the user can switch over to DSB AM reception with the excellent audio capabilities of the GPR-90RXD. It almost seems that without a TMC SSB Adapter, the GPR-90RXD performance would probably disappoint the user,...unless AM signals were all the user was interested in receiving. The TMC SSB Adapters will expand the capabilities of the GPR-90RXD and the combo's performance improvements are very apparent. |
The Technical
Materiel Corporation - GPR-90
SN:1893 |
The standard GPR-90 is quite a different receiver from
the military-commercial GPR-90RXD profiled above. Of course, the selectable crystal
oscillator and the extended front panel found on the RXD are the most obvious
external differences, but internally, there are many differences in
front end circuit design. For example, the antenna
input and first RF amplifier are unique to the GPR-90. First, there's
the dual impedance antenna matching ferrite core transformer that
allowed either 75Z or 300Z, balanced or unbalanced line antenna inputs. Then,
the output of the Z-matching transformer went to a network of six
inductors and five capacitors that were connected together in various
configurations by way of the
selected bandswitch position to provide a broadband coupling to the
grounded-grid 1st RF amplifier cathode on all bands. No tuning of the 1st RF amplifier was
needed. The Ant Tune of the GPR-90
is an air trimmer capacitor connected in parallel with the 2nd RF
amplifier grid tuning and only acts as a "fine tuning" for the main tuning condenser and the bandspread
condenser. Quite unlike the RXD's Ant Tune that's an actual "preselector
tune" working with selected RF transformer secondary windings
that were then tuned for the first RF amplifier grid input. Essentially,
the GPR-90 and the GPR-90RXD have completely different front ends but the rest of the GPR-90 receiver
circuits are about the same as the RXD's (with the exception of the diversity additions used in the RXD.) So, this restoration profile will be of a recently purchased GPR-90 receiver of a rather late vintage. The serial number is fairly high at 1893. The chassis sheet metal and the side panels are chem-treated, natural color aluminum. The GPR-90 receiver I had 2008-12 was an early version without the 100kc Crystal Calibrator and its chassis and side panels were gold iridite-treated aluminum. Sometime around 1957, TMC must have gone to chem-treating the aluminum sheet metal (this can't be anodizing since that results in an electrically non-conductive aluminum oxide surface.) This GPR-90, being a late version, does have the 100kc Crystal Calibrator. Another oddity is the SO-239 coax receptacle for the antenna input that almost appears to be original. It has a stenciled "ANTENNA 75Z" by it and it is in parallel with the 75Z input on the terminal strip (if it wasn't for the stenciled "ANTENNA" I'd think this was a hamster addition since the quality of the installation doesn't appear to be all that professional. It's possible that the original 75Z coax receptacle was a BNC-type that was replaced with the larger SO-239. That's why the stenciling is present but the receptacle fit is poor and some of the stenciling is covered by the SO-239 flange.) |
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The GPR-90 arrived on Jan 2, 2025. It was put on the bench on Jan 4, 2024.
1. Cabinet has Too Little Feet - Cabinet is very heavy, probably around 25 pounds. Removed chassis from cabinet and placed chassis on workbench. Cabinet rubber feet are too small. These are non-original replacements. Looking at the shadows of where the original feet were up against the paint on the bottom of the cabinet, it looks like the original diameter was 1.25" to 1.5" - Looking at photos of original feet and extrapolating the apparent height, it looks like the height was 1.0" to 1.25" - I ordered 1.5"D x 1.0"H rubber feet for the cabinet. Cabinet is going to require some paint touch up all over. Probably a matched color-wash will correct the paint issues. 2. New Replacement Electrolytic Capacitors - Filter capacitor looks original but is a three section can type with 40-40-20uf all 500wvdc values, but the 20uf section isn't connected to anything. CDE brand with a cardboard cover. The other two axial mount electrolytics appear to be original. The filter cap tests okay but the single 20uf 250vdc electrolytic is open. I didn't check the 6V6 cathode bias electrolytic but it's the original one. I have new replacements for all of the electrolytic caps including a new CE replacement multi-section can 40uf-40uf. Although this GPR-90 looked very original from the photographs, it had several modifications that were well-camouflaged and not obvious. The following sections 3, 4, 5 and 6 detail the mods and the removal process to return to original. 3. Sand-cast B+ Dropping Resistor Replacement for R87,...an unsoldered installation - Two 10K 10W WW sand-cast resistors in parallel to act as a B+ dropping resistor for the 0A2 +150vdc regulator. This installation was the worst of "hamster" rework with the connection of the resistor to the 0A2 B+ pin not even soldered. Wonder how much noise and instability that caused? I salvaged an original R-87 from the GPR-90RX "parts set" and installed it in the original location using its original insulation pads and hardware. The original wires from the harness were in good condition so the hook-up to the original R87 was easy. The entire +150vdc regulated supply had to be rebuilt as described in the next section (4.) 4. A Second Voltage Regulator? Really? - Another non-original mod was to add a second 0A2 regulator tube for an additional regulated +150vdc circuit that was exclusively connected just to the Accessory socket. A second B+ dropping resistor was added, a 5K 25W voltage divider type of WW resistor adjusted to 3.7K. The resistor was connected by wires to pin 8 of the Accessory socket for the +250vdc B+ source and then the other end of the resistor was connected by wires to pin 7 of the 0A2 and pin 7 of the Accessory socket for the regulated +150vdc. The additional 0A2 regulator was obviously for some external accessory. But, when the accessory was in operation, both +150vdc regulated voltage circuits were loading down the +250vdc B+ line (not a lot since the two B+ dropping resistors were fairly high values.) This second +150vdc line may have been a mod-solution that was installed after the failure of R-87 and that failure might have resulted from excessive current drawn on the single original regulated +150vdc line when operating the external accessory (whatever that was.) All of this mod of adding the second 0A2 regulator is unnecessary since I don't intend to run any accessories with the GPR-90 (except for an original GSB-1 SSB Adapter, the only accessory that I'd use if I had one and it has its own internal power supply.) Removal of the non-original 5K 25W voltage divider resistor with the wiring to pin 7 and 8 of the accessory socket and the connection to pin 7 of the second 0A2 socket was necessary to have the circuitry returned to original. Of course, one has to ask, why would someone modify a $400-$500 receiver when the needed voltage regulation could have been added to the $100 accessory? Removal of the tube socket might require the installation of a Cinch plug cover (unfortunate result of mod installation-destruction.) In thinking this over, a Cinch plug would allow the socket screw mounting holes to show. I can use epoxy to fill the screw holes, paint the epoxy silver after it cures and then install a flat-type Cinch plug. 5. Accessory Socket Mayhem - The Accessory socket had several added wires that were just "tack soldered" to the socket pins. Three of the wires were routed out the key hole of the socket (these had been cut flush on the exterior of the socket.) These cut wires were removed. An 18ga. TC jumper had been added between pin 3 and 4. This wasn't original and actually grounded to chassis one end of the tube filament voltage line which then eliminates the "hum balance" pot from the circuit. The idea of the hum balance is to provide a CT to ground external from the transformer winding that is then adjustable for the least amount of hum. I suspect this jumper was added for compatibility for the tube filament wiring of the external accessory used. I removed the jumper to have the hum balance work correctly. I removed a .005uf capacitor to ground off of the 600Z terminal. This was probably added to prevent RF from getting into an external device that was operating off of the 600Z line (like a ham-type audio RTTY TU.) 6. Cheap Broadcast Radio Junk Box Third IF Transformer - T8, the 3rd IF to Detector transformer, is a generic replacement type. Although it might have worked as a replacement, it's really unknown what the parameters of the transformer are except that it's obviously from a small AM-BC type radio. The under side of this replacement transformer isn't like the original at all so connections are crude with the B+ connection wired to the load resistors with "an air junction" - that's were the leads and wires are just twisted, soldered and left projecting up in the air (hamster crude, although Zenith did this a lot in their late-thirties radios.) The hook-up wires from the IF transformer are cloth covered and that implies that it's an older IF transformer that probably came out of the "junk box." Luckily, the GPR-90RX "parts set" has an original T8 still on the chassis so it can be transplanted. However, when removing T8 from the "parts set" chassis, the can and the top slug piece just fell off. Closer inspection showed that the fiberboard form used for the two IF coils was broken just above the upper coil. This looked like it had been broken decades ago and only the mounting of T-8 was holding the coil form together. A close-up inspection and I could see where the upper part of the coil form had been forced down as far as it would go after the coil form broke and that had caused some rubbing against the inside of the IF coil which exposed some of the Litz-wire. I checked that there weren't any shorts and that the coil had continuity. I aligned the coil form and glued it in place. I didn't use epoxy because I wasn't sure of the alignment and of being able to move the slug throughout its range. When the glue had dried, I tested the slug movement to be sure there was no binding and the adjustment was easy for the entire range of movement. Further inspection and adjustment of T8 and it seems the upper coil can slide around on the lower part of the broken coil form. I didn't glue the form because of the possibility of not being able to move the slug. I glued the upper form to the upper coil. Now the form needs to be glued below the upper coil also to prevent the coils and form from moving. The bottom mounting socket for the coil form needed to be glued also. Poor storage conditions probably deteriorated the original glue. Additionally, in all this handling of the T8 coils, the wire lead to the Litz wire broke. This is an easy fix since the break was at the wire lead and not where the Litz wire exits the coil. I tested T8 using a RF signal generator to place a 455kc signal on the primary and then adjust the secondary for peak response by watching its output on an oscilloscope. I reversed the connections by applying the 455kc to the secondary and adjusting the primary for peak. Now, T8 was now ready to assemble and install. Now I had to remove the generic IF transformer from the GPR-90 chassis. I had made a detailed drawing of how everything connected in the GPR-90RX so that installing the original T8 should be easy. There were a few peripheral components that had been moved from their original locations for some reason. Changing a component's physical location can cause many problems with unwanted coupling or oscillations. I had to move these components back to their correct locations. T8 had to be oriented correctly when mounted to make sure the four terminals were in the proper locations for reconnecting the wiring and components. The detailed drawing was essential for this reinstallation but I still double-checked everything to the schematic,...just to be sure. So far, this has been the most involved "de-mod'ing" that has been required. 7. Half of the Tubes Test "Weak" - Hmmm, Why is That? - Tested all of the tubes. V1-weak, V2-weak, V3-weak, V4-good, V5-weak, V6-weak, V7-good, V8-weak, V9-good, V10-weak, V11-good, V12-good, V13-good, V14-good, V15-good, V16-good. Seven weak tubes consisting of 3-6BA6, 1-6AB4, 1-6AU6, 1-6CB6 and 1-12AX7. It's common with "ham gear" to find a lot of weak or marginal tubes in a receiver. Hams don't perform scheduled maintenance and usually just wait until a problem develops and then generally just the bad tube is replaced. This results in the receiver having many marginal tubes in the circuit. Marginal tubes are the type that aren't really "bad" or defective - like an open heater, internally shorted, etc. - marginal tubes are tubes that test at or slightly below minimum acceptable (usually considered <50% of rated transconductance.) With a lot of marginal tubes installed, the receiver will take much longer to "warm up" but after it has been in operation for a while it will perform okay,...not great, but okay,...after a while anyway. The receiver certainly won't perform as well as it would with NOS tubes or tubes that test like NOS installed. In commercial or military gear, it's common to find all of tubes testing as NOS and rarely are bad tubes found. This is because the commercial and military users had scheduled maintenance that regularly tested ALL of the tubes and replaced any that tested at minimum or below. Sometimes, with military gear that hasn't been worked on since it was purchased surplus, all of the tubes will be NOS because the equipment was serviced before it was put back into stock and then later that gear was sold surplus (will all "new" tubes still installed.) Luckily, my commercial GPR-90RX "parts set" has a complete set of tubes installed that I've never removed or tested. Hopefully, I'll be able to harvest the needed tubes from there. The RX "parts set" supplied ALL of the "tested-good" tubes needed except for one 6BA6. Luckily, I have several NOS 6BA6 tubes on hand. I cleaned all of the tube socket pins with DeOxit before reinstalling the tubes. Cleaned the grounding contacts on the rotors of the Main tuning condenser and the Bandspread tuning condenser. 8. Capacitors - Installed the new multi-section 40uf-40uf, the new 22uf 350vdc and the 6V6 cathode bypass cap 25uf 50vdc. Interestingly, the original 6V6 cathode bypass capacitor had the positive lead broken at the capacitor body so it wasn't connected across the cathode resistor at all. Although I had to remove the original multi-section cap, I left the two individual electrolytic caps in place but disconnected and with the new electrolytic mounted beside the originals. I'll keep the old multi-section with the receiver and if sometime in the future someone wants to "restuff" the originals, they'll be available. Jan 9, 2025 - The
GPR-90 is now ready for power-up and further testing. I'm sure there's
more mayhem to be found with power applied (was this ever an
understatement.) |
Jan 10, 2025 - AC Power
ON - TEST - I connected an 8Z loudspeaker and the W6LVP
loop antenna (a 75Z antenna.) I used the Powerstat for the first
application of AC power. Not that I was expecting any
problems,...but, ramping up the AC allowed stopping a 70vac and 90vac
just to listen and watch for a few seconds. Then on up to 115vac. Dial
lamps on, tube heaters on, no sound. A little adjustment of the RF and
AF gain controls got some noise but no signal. I switched down to the
AM-BC band and heard signals. I knew T8 was going to be off, so I tuned
in a relatively strong AM station showing about S7 on the meter. I then
peaked the adjustments on T8 and that brought the signal up to S9+20db.
I tuned around the AM-BC band and all sounded okay. Switched to Band 4
for dual conversion testing. I had to "rock" the bandswitch a little but
since I haven't cleaned it I guess that's to be expected. The rocking
got signals coming in on 40M. I tried the BFO and almost all SSB signals are difficult to demodulate because the RF gain couldn't
be reduced enough, even in MANUAL. Calibration seems pretty close. There
was a powerful AM ham on 7.295mc and his audio sounded excellent coming
through the GPR-90. For the most part, a pretty good first operational test. Of course, cleaning of
the noisy controls, the bandswitch and further mechanical adjustments
are necessary. Investigating why the RF gain doesn't seem to function. Also, a complete IF/RF alignment although the receiver
seems pretty close at the moment. Jan 10, 2025 - Dial Cleaning - The main tuning dial and the bandspread dial were dirty both front and back. The fiduciary index window was dirty. The dials are easy to clean with Glass Plus and the nomenclature is not damaged with the cleaning process. I dismounted the dial bezel which requires dismounting the dial guides. This is a very easy operation on the GPR-90 when it's out of the cabinet (not like the RX or RXD.) Once the dial guides and the fiduciary windows are off, then there's good access to both the front and back of both dials. Also, the fiduciary windows can be cleaned before reinstallation. Big change,...not only were the dials dirty but someone had put yellow-tint on the dial lamps,...very weird. GPR-90 dials should be bright white with a slightly creamy-look when illuminated. |
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Tube Socket Hole - I removed the 2nd 0A2 tube socket. I filled the two screw holes with epoxy and then painted them silver after the epoxy cured. I installed a black Cinch plug to fill the hole. It doesn't look original but it doesn't look too bad either (certainly better than a non-original tube or empty tube socket.) SSB Difficult to Demodulate - This was experienced on just about any SSB signal. The problem is that the RF gain can't be reduced sufficiently low enough for proper BFO to incoming signal ratio. In comparing the schematics of the RXD and the standard GPR-90, both use the same method of RF/IF gain control,...a 5K pot to chassis on the cathodes of the RF stages and the first two IF stages. Jan 11, 2025 - RF Gain doesn't adjust normally - If the 75Z/300Z common is connected to chassis, as it should be for an unbalanced input, it affects the RF Gain line, apparently shorting it so that only the 220 ohm cathode resistors are in the circuit to chassis-ground. When the RF Gain pot is about 60% advanced (lower R,) it begins to provide a parallel path (apparently lower than the path through T1) and the receiver sensitivity increases somewhat. T1 doesn't measure a short on the primary or secondary to chassis (but what about primary shorted to secondary?) The RF gain is only connected to the secondary of T1. If the ground wire is removed on the 75Z/300Z common, then the RF gain line goes to 5K which is the value of the RF Gain pot at minimum RF gain and full adjustability is returned to the RF gain line (which indicates that the primary is shorted to the secondary.) The manual indicates that only balanced lines should leave the common ungrounded. I tried a 300Z to 75Z balun and the RF gain worked normally (sort of normal,...maybe,...different anyway.) The problem seems to be with T1.
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Building a New T1 Z-matching Transformer |
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NOTE: The original T1 ferrite core had black electrician's tape wrapped in three places for some reason (.25" wide and about three wraps.) This might have been to keep the core secure during the casting process. There was nothing under the wraps of electricians tape so it really doesn't serve any electrical function.
I wanted to save the top part of T1 that has the terminals mounted in the plastic but it just wasn't going to be possible if I wanted to get the ferrite core out in one piece. I used a combination of a Dremel Tool and a hack saw to remove the cast plastic. It's brittle so it chips off easily. The Dremel and the hack saw provide the slots and then a blade screw driver can be wedged in to chip off the pieces. In this manner the plastic can be removed without damaging the windings or the ferrite core. All was going well and I had about 80% of the plastic removed. Just the center hole and a little plastic around the terminals. I was prying up the top piece of plastic that held the terminals. I could tell there was an insulating paper material between the terminals and the ferrite core. I must have wedged too much because the core broke. This now means that I'll have to use a new core rather than the original. I ordered two packets as mentioned in the previous paragraph. Jan 14, 2024 With being able to use a new core, it's likely that the process will be a little easier. The core should have a painted coating for insulation. The windings won't have the "sharp bends" that the original wraps had but will be more "rounded." I shouldn't have to worry about insulating the wire from the core now. I'll try using coated magnet wire instead of DDC (I don't have #30 DCC anyway.) Since I ordered two different sizes of cores and I also have lots of #30 and #28 mag wire, I can wind a few different versions of T1 to see how well each variation performs (or if there even is a difference.) With the primary and secondary windings on the core, I'd secure both windings with Duco cement and let it dry. I plan to test the new T1 by "tack soldering" it into the circuit. I'll probably loosely wrap T1 in masking tape for insulation from the receiver circuitry for this test. If this test goes okay, then whichever version of T1 performs best can be used. I plan on using a W6LVP loop antenna since this is a fixed 75Z load. When testing is finished then I can proceed with "potting" the transformer into a new housing.
|
More Problems? |
AVC Testing - While I have to wait for the
ferrite cores to be delivered, that doesn't mean I can't
continue on with some of the remaining tasks. The
absence of T1 doesn't prevent the receiver from being
operated. An antenna can be "clipped on" the wire that
was connected to pin 5 of T1 and the receiver will
perform okay. Also, further testing can then be accomplished. I
didn't think there was much difference in the operation
of MANUAL and AVC. I tested the switch function and
MANUAL does indeed ground the AVC line. I hooked up the
RF Signal Generator to the Mixer input and observed that
the S-meter worked fine. I also measured the AVC voltage
and observed that it also followed the RF input level
variations. I think the AVC problems were actually
caused by T1 being shorted (and they were.)
IF Alignment General - IF alignment as described in the manual is a "peak alignment" that will certainly result in the GPR-90 meeting the 7kc at -6db bandwidth specification. Although a sweep alignment is mentioned in the manual, TMC believed that no amateur or even a repair shop would have the equipment, so just the peak alignment procedure is provided. It's not at all difficult to do a sweep alignment nowadays since most vintage ham gear restorers have the necessary equipment. A sweep alignment will assure that the IF passband is symmetrical and that provides the best tuning response and audio reproduction. IMPORTANT NOTE on Mega-Torqued Jam Nuts: - Before turning any of the alignment screws on any of the IF cans be sure to loosen all of the lock "jam" nuts on the threaded rods on all of the IF cans top and bottom. Many times these are mega-torqued, that is, tightened beyond belief. Trying to loosen the lock nut will require more torque than the barrel mounting nut was tightened to and twisting the lock nut will allow the IF transformer assembly inside the can to rotate and that will break the connecting wires (and usually the break occurs right at the coil just below the surface making repair difficult.) To safely loosen these lock nuts you have to hold the threaded barrel in position so it can't turn (use a small pair of pliers.) The threaded barrel mounting nut usually isn't very tight and that's the problem that allows the transformer assembly to turn. With the barrel prevented from turning by holding it with the pliers, then loosen the 1/4" hex nut on the threaded rod of each IF transformer. This is the only way to safely loosen the IF adjustment lock nut. If you try to loosen the lock nut without first going through this "loosening procedure" and you rotate the IF transformer assembly inside the can AND if you do break a wire, then the entire IF transformer has to be removed for repair - a real pain. If a "parts set" is available then swapping the IF transformers becomes a possibility but that's just as much work since you have to remove two IF cans and then install the good one. To repair the broken IF transformer only requires remove, repair and reinstall. If the wire break is at the inside beginning of the coil, repair becomes very difficult since the wire end must be accessible for the repair. It might be possible to use a dental pick to "dig out" the inside wire end without damaging the coil further but this depends on how the coil is wound and if it's coated. Usually repair isn't possible because the break is "buried" below the surface of the coil. If this is the case, then the "parts set" replacement option will be necessary. However, if a "parts set" isn't available then repair is the only option. With the foregoing procedure, you'd think that this happened to me,...and you'd be right. Everything on this particular GPR-90 has been "mega-torqued" and I should have watched the barrel on T6 as I was trying to loosen the lock nut. But, I didn't and the IF transformer assembly turned and the receiver stopped picking up the alignment signal. I knew what had happened right away. I pulled the IF can shield in the hopes that the break would be somewhere easily accessible,...of course it wasn't. I had to pull T6 entirely out of the receiver, so I could repair it once I had a good view and accessibility to the break. Although the break was at the beginning of the winding, a short "stub" still protruded and I was able to slightly extend it out enough to tin the stub. I then tinned the other length of the broken Litz wire. I had to make a short jumper (about .25" of #26 wire) to be able to rejoin the wire to the stub. I measured the DCR at about 4Ω which is correct. I measured the other coil's DCR and it was at 8Ω which indicated a problem. Closely inspecting the wires on that coil and I saw that only one strand of Litz wire was connected and this accounted for the slightly higher DCR. I had to repair this joint also but since it was on the outside of the coil, it was easy. Now, both coils measured 4Ω. I coated the repairs with Duco cement and reassembled T6. Since I had made a detailed drawing of the connections, reinstallation was straight forward and easy. I tested the receiver and it now functioned. I then did a check on every locknut and all of them were extremely tight. By holding the barrel with small pliers, loosening the locknuts was safe and easy. On to the alignment,...but first,... Jan 23, 2025 - After the replica T1 allowed the GPR-90 to perform correctly, I began listening to it daily. Of course, it's still just the chassis sitting on the workbench but it can be operated. I've noticed that there doesn't seem to be any operational problems on Bands 1 or 4. Bands 2 and 3 are down in sensitivity. With Band 5 and also on Band 6, if the receiver is operated with the RF gain at maximum and the tuning is at the lower end of the range, bottom 25% approximately, feedback is experienced. Reducing the RF gain will help to a point but that's to be expected since it is "feedback." I haven't finished the IF alignment yet. I'll have to check the dual conversion section that hasn't been aligned. Jan 26, 2025 - ANOTHER SERIOUS PROBLEM - More Frustration with Broken Coil Forms - Aligned the 3.955mc dual conversion section. That seemed to somewhat reduce the "feedback" problem on Band 5 but Band 6 still has a serious oscillation problem. Further investigation and it looks like the 2nd RF amplifier stage oscillates when on Band 6 if the tuning is between about 17.5mc and 25mc. Above 25mc and there aren't any oscillation problems. Looking into the RF coil box and I noticed that three of the six RF amplifier coil forms were very loose and were actually broken near the bottom. I appears this was an old problem since each broken ceramic coil form had old amber-colored glue where the ceramic coil forms were repaired at one time (I thought the glue was part of the original TMC work until I looked at the GPR-90RX parts set and saw no glue at all.) The Mixer section had two "glued" forms but they were also loose and broken. The HFO section had three coils that have glue at their bases and would probably have been loose but the coil wiring was holding them stationary. Additionally, a buss wire going to the HFO coil on Band 2 was broken at the solder joint. In a functional test, Bands 1, 4 and 5 were functional. Bands 2, 3 and 6 didn't function correctly. This type of broken ceramic coil forms comes from placing the chassis right-side up on the workbench without any spacer blocks. Sometimes the L-trimmer slug rods protrude through the holes in the RF box cover and if the receiver is placed right-side up directly onto the workbench, the weight of the chassis presses down on L-trimmer rods which pushes the fragile ceramic coil forms, sometimes breaking them. Always have the receiver chassis on its side for any rework or alignment,...or use spacer blocks if the chassis has to be right-side up (after a complete and correct RF Tracking alignment only one rod very slightly protruded through the holes.) Out of curiosity, I checked the GPR-90RXD and none of the L-slug rods protruded past the coil box cover or past the bottom cover. I also checked the GPR-90RX "parts set" that has a totally intact front end and there's no glue anywhere in the coil boxes. None of the coil forms are broken. On this coil box also, none of the rods were extended out so no damage had occurred in the "parts set." Oddly, this parts set RF coil box is missing the cover so these coils have been completely exposed for a long time and no damage has occurred. The only other possibility for the ceramic coil form damage might be rough handling,...like slamming the receiver down onto the workbench or dropping it from a foot or two height onto the asphalt or concrete at a swap meet. However, misalignment (especially of the 2nd RF amplifier section) can result in protruding L-slug rods and exposed L-slug rods sounds like the most believable cause. Jan 27, 2025 - Repairing the Broken Coil Forms - Although I thought about extracting the complete set of RF coil boxes out of the RX "parts set," I came to the conclusion that certainly more damage would happen using that approach than if I just go ahead and use glue to repair the existing coils,...after all, the receiver basically does function. I used epoxy to secure the broken coil forms. This seems to hold them okay. I couldn't repair the HFO coil on Band 5 because there was too much ceramic that was missing entirely. It wasn't just cracked, it only had about 25% of the ceramic base remaining. I found one piece of the ceramic base material wedged in the C-trimmer mounting but the piece was only about a third of the missing section. The coil seems to work okay with the buss wire holding it secure and the L slug can be adjusted. 1-28-25 - Discovered the problem with Band 3. The primary of the 2nd RF amplifier coil (plate side) was open. There was a wire break at the base where the wires attached, no doubt from the excessive movement that the ceramic coil form break allowed. Unfortunately, the only way to remove the coil to repair the open primary was to break the new glue joint and extract the coil form. Luckily, both the primary and the secondary windings were on the ceramic piece that was removed. The primary was repaired using soldered extensions that were also secured with a coating of Duco cement. These extensions will be connected to the base terminals when the coil is reinstalled. I epoxy glued the coil form back onto the base applying the epoxy along the break and then installed the coil. I temporarily "tack-soldered" the secondary TC wiring to hold the coil in place until the epoxy had set up. Once the epoxy had set up, I properly soldered the four wires to L3, powered-up the receiver and then Band 3 worked quite well. The GPR-90 is now working correctly on Bands 1, 2, 3, 4 and 5. I performed a full RF Tracking alignment. Band 6 can be aligned, which is weird. For the most part, the oscillations on Band 6 can be eliminated by adjustment of either the RF Gain control or the ANT TUNE. |
Finishing Up |
Refurbishing the Cabinet
- Most of the original paint is in good condition but the left side was
exposed to something while the receiver was in storage. Whatever it was
it attacked just the paint and there are small dots where the paint was
corroded down to the metal but the surrounding paint is in okay
condition. The left side toward the front has the worst of the missing
paint. The top left edge and the front left has some missing paint. I'm
going to use matched Artist's Acrylic paint in Copper Phthalocyanine Blue (a dark blue
based on CuPc) mixed with
Mars Black and Titanium White to create the correct shade of gray to subdue the blue
hue. The mix also needed some Raw Sienna (light brown) to shift the shade
of blue. The actual color of the cabinet is a medium blue with a lot of
gray mixed in with just a slight amount of light brown to dull the blue
a little. The best color matching is done in fairly high level
natural light. Outside is best but not necessarily in full sunlight.
Inside during the day with windows providing lots of light also works
well. I have to be sure to mix the color to be a shade slightly lighter
than the original paint because Artist's Acrylic always dries somewhat
darker. Using Artist's Acrylic which is a thick paint, allows
a wrinkle to be achieved by dabbing the matching paint on using a
sponge-brush.
Once the match is correct, then the areas missing paint can have the acrylic applied. The paint has to be "worked with" to keep the wrinkle texture as it dries. If just painted on and not worked with as it dries, the acrylic will flatten and not match the texture. Once the acrylic has been applied to all of the blemished areas, let it dry overnight. Be sure to save enough of the matched paint in an air-tight container. The next day, an "acrylic wash" can be applied to "even out" the touch-up job. Take the left over touch-up paint and add water to thin to viscosity of medium weight oil. Using a damp sponge, begin to dab the paint onto the cabinet all over. Start with the top, then the sides, back and bottom. If there's enough paint, the inside of the cabinet can also be "washed." The thin paint wash will blend into the original wrinkle finish and will slightly change the color so that the entire cabinet ends up the same color. Let the wash dry overnight. If this process is done thoroughly and covers the entire cabinet surface it will look original. How well the "touched up" areas come out depends on how well the acrylic touch-up area maintained the applied texture. Generally, this type of acrylic wash ends up with an acceptable finish that is the correct color and has most of the characteristics of the original paint (that's still present under the wash.) This type of paint touch-up doesn't look like a brand new repaint job,...it isn't. But, the color ends up being correct and most of the touch-up painting detail ends up being hidden when the receiver is integrated into a ham station environment and has equipment piled around and on top of the receiver. New Rubber Feet and Using Correct Vintage Screws - Installed the new, correct size rubber feet. These required 8-32 screws with lock washers. There are tapped holes in the bottom of the cabinet to thread the mounting screws into. These new, large feet (correct size) have transformed the GPR-90 cabinet appearance making it now look like a good condition, original cabinet. The receiver chassis can now be installed. Like everything mechanical with this GPR-90, any of the replacement screws used were the wrong type (Chinese-made, zinc-plated, combo Phillips-head/blade-head, big-box hardware store junk.) The four screws that mount to the front panel are supposed to be slotted binder head 8-32 machine screws (these might have originally been pan head screws since the two "head-types" look almost alike.) I found four matching vintage BH machine screws in the "vintage fasteners junk boxes." These screws tighten up against the front panel paint and, like every screw in this radio, mega-torquing the panel screws has chipped the paint around the holes. I mixed up some paint to match and touched-up the chips. The original screws may have had a thin fiber pad under the head, it's impossible to tell from the old artwork. But, I installed fiber pads under the screw heads. These were thin, flat fiber washers. Moving Hint - The fully assembled GPR-90 weighs about 70 pounds but about a third of that weight is the heavy steel cabinet. Just the chassis is easy to move (about 40 pounds.) But, if the receiver is already installed in the cabinet and it needs to be moved you can slide (to the left) the cabinet's top lid section (it has attached hinge-pins) out of the bottom section cabinet hinges to remove just the top cabinet lid section. This will reduce the weight by at least 15 pounds making the receiver and the bottom cabinet section an easy move at about 55 pounds. To reinstall the top lid section just align the hinge pins on the top lid piece to the lower cabinet's hinges and slide the top piece to the right. |
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Conclusion
- It's been a long time since I've worked on a radio receiver that
looked as good as this GPR-90 did but had so much wrong or broken inside.
And the problem is, no seller would ever have known that any of these problems
even existed, so it's just one of those situations that happens every so
often when
the purchase is based on photographs and limited seller testing. At any rate, SN:1893 is now working quite well. It
looks great, certainly not perfect because of the cabinet paint damage, but
that's hardly noticeable now. Inside, the RF coil box doesn't look too
good with a close inspection. Lots of glue holding the ceramic coil
forms together BUT with the coil box cover installed, that's not even
visible. The replacement T8 has a spotty-corroded can that doesn't match
the nice condition of the rest of the chassis. And, nobody should ever
take either T8 or T6 apart or they'd see the glue holding everything
together. And then there's the replica T1 that has a housing made out of
an iced tea bottle cap painted red,...it works really well despite its
crude appearance. So, now that I've pointed out all
of the warts, blemishes and less-than-perfect-looking repairs,...how does the
GPR-90 SN:1893
actually look?,...see photo to the left. What about performance?
Sensitivity
- I was able to tune in the Chinese maritime beacon XSQ on 16.985mc.
These Chinese beacons aren't particularly difficult stations but it does show
the receiver's stability in CW reception at a relatively high frequency. Trenton Military on 15.035mc USB
Aviation Weather (VOLMET) out of Ontario, Canada was also easy to receive. Many DX ham stations were solid copy on 20M
with lots of So. American stations around 1600hrs PST (mostly LU, PY
and CE hams) and SE USA (W4s-K4s)
stations on 40M about the same time. Listening at
1715hrs PST, I was able to copy both TAH Istanbul, Turkey and SVO
Athens, Greece (maritime CW beacons) on 8.45mc. Some of the
Chinese SW-BC stations were extremely strong in the 25M band. Overall,
with a good antenna, the GPR-90 seems to receive whatever's on the air
if the conditions allow for it. I use the indoor W6LVP loop while bench testing but I
use the outdoor ham antenna for actual listening "on the air"
(it's a 2-element Collinear Array antenna - 230' CF with 108' of open
feedline.) |
>>> SSB Demodulation - I
was expecting trouble when I first got the receiver operable
and T1 was still shorted. This prevented adjusting the RF Gain, so SSB
demodulation was virtually impossible. After I made the replica T1, the SSB
demodulation is excellent. Of course, the RF Gain has to be reduced a
little but
selecting USB or LSB is easy with the calibrated BFO and the BFO
injection is ample. Xtal Filter Operation - As always with a GPR-90, the Xtal Filter is one of the best. It's easy to use the heterodyne action of the Xtal Filter to eliminate adjacent frequency SSB interference and, if a sharper bandwidth is a better QRM solution, then setting the Phasing to minimum bandwidth will accomplish that. Dial Accuracy - Well, this subject has been "beaten to death" hasn't it? So, I'll just say that for an analog dial it's pretty good,...it's vague on the resolution but that's to be expected. Very good on marker frequencies and the 100kc Crystal Calibrator really helps in accurately setting up the bandspread dial for the ham bands. Audio - I'm surprised at the audio response. Much more bass response than I expected (noticeably more than the RXD,...hmmm, I'll have to check on that.) I did replace the cathode bias electrolytic capacitor but I maintained the original 25uf value. At any rate, a very pleasant sounding audio reproduction. I'm using the 8Z output to an eight-inch Jensen speaker installed in a large wooden cabinet. Set-up for Operation - The next step is to incorporate the GPR-90 into a ham station set-up. The easiest installation would be to pair the receiver with the homebrew W6MIT 1625 Rig/W6MIT Linear Amp. The set-up is shown in the photograph to the right. The transmitter consists of the AM100 transmitter built by W6MIT in 1997. It uses a pair of 1625 tubes in parallel for the PA and a pair of 1625 tubes in push-pull for modulators. The frequency control is an Exciter from a T-368 transmitter. The "1625 Rig" has a RF power output of 75 watts. I run the transmitter output through a 6db attenuator to the W6MIT95 Linear Amplifier that uses a floor-mount +2KV power supply (built in 1995.) The power supply provides the plate voltage to a Y-826 (experimental 3-500Z) as the amplifier tube. Filament and relay power supplies are inside the Linear Amplifier case. The Linear Amplifier is capable of about 700 watts PEP output but in the 100% duty cycle of AM operation I run it at about 135 watts output. The loudspeaker for the GPR-90 is sitting atop the Linear Amplifier's power supply. Although it looks like a Hallicrafters PM-23, it's a homebrew housing made out of wood with aluminum grille-work. The wooden housing is painted gray wrinkle finish. The speaker is an eight-inch Jensen (8Z.) The loudspeaker was built in around 1947 by W7NOM from Ontario, Oregon. NOTE: I ended up moving the loudspeaker from the top of the Linear Amp PS to the opposite corner of the room at about eye-level. The audio was too bassy and muddled-sounding with an absence of the audio highs due to speaker location being near the floor. The opposite corner of the room places the speaker about six feet away from the operating position for good bass response but at eye-level for good upper-end audio response and the location in a corner allows the speaker backwave sound to be reflected out by a longer path (good for bass response.) The GPR-90 sounds much better now. |
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"On the Air" Evaluation - Feb 16,
2025 - Nevada Mil-Rad Net, 3.974mc AM mode, 0700hrs -
Conditions were very good. Most stations were received at +20db to +30db
over S-9. The GPR-90's audio reproduction is excellent using the
homemade enclosure by W7NOM with an 8" Jensen loudspeaker. The IF
Selectivity in NON-XTAL is about 7kc bandwidth and this was fine. I
could slightly hear some adjacent activity once in a while but it was
just perceptible. For the most part, the hour-long net was just about QRM-free. The
GPR-90's frequency readout accuracy is actually very good - I calibrated the
GPR-90 BS Dial and it showed the received net frequency as not quite
half-way between 3.970mc and 3.980mc. Since the BS Dial resolution on 80M is
10kc per division, the "frequency guess" would be 3.974mc, so the
f-accuracy isn't bad at all. As far as f-drift, on AM there's only HFO drift
but there was very little of that. The net stations never were
outside the 3.970mc to 3.980mc window of resolution and for the most
part stayed "half way between." Again, not bad at all. One station on the last
"go-around" dropped significantly in signal strength and there
was an increase in local QRN. I had to switch
on the Crystal Filter to clear-up the QRN which then allowed solid copy.
Using the Crystal Filter in this manner to narrow the IF bandwidth will reduce
constant moderate static-type noise that the NL doesn't really respond to
since it's a clipper NL that's more responsive to pulse-type noise. The
rest of the net was received with the NON-XTAL 7kc bandwidth. Of course, 75M operation on
Sunday mornings isn't particularly challenging for just about any
receiver. But, the GPR-90 performed quite well, sounded great and,
naturally, it was a pleasure to look at. |
The GPR-90 Series Wrap-up |
Well,...I don't know if this GPR-90 article has answered the
question,...is the GPR-90 a "great" receiver? But, I've learned a lot
about TMC and the GPR-90 Series in doing the research, studying the
schematics, closely reading the manuals, checking the
Internet for opinions and then "revisiting" my own GPR-90RXD receiver
and its matching MSR-6 SSB Adapter followed by restoring my GPR-90
receiver. Even after owning two different
GRP-90s and the GRP-90RXD, until now I only had a cursory knowledge about the GPR-90
receiver. So, after the research and the learning experiences,...have I
learned if TMC's GPR-90 Series were great receivers? When fairly compared to other receivers from the same time period and that sold for about the same price,...yes, the GPR-90 is a great receiver. I think it's more stable and certainly was of a higher quality construction than its contemporary Hammarlund HQ-180,...and yes, I've owned two HQ-180 receivers (restored one and the other one was a "near mint" original.) If compared to the National NC-183D, it's a closer contest. No doubt, the GPR-90 wins the "beauty contest" but National's NC-183D is no slouch when it comes to performance and its mechanical engineering is quite a bit better and, no doubt, it's pretty hard to find better audio reproduction in a communications receiver than what's in the NC-183D (and I've owned and restored a couple of NC-183D receivers.) When it comes to the commercial-military GPR-90 variants, one almost automatically compares these TMC receivers to the competition,...Collins military receivers. But, it's not a fair comparison since the circuits and the mechanical designs are so different. Yes, there's absolutely no doubt that the R-390A will "bury" a GPR-90,...it's not even a contest. But, the R-390A was still a "top secret" military receiver at the time the commercial-military GPR-90s were being sold. It wasn't until 1968 that the R-390A became available to civilians and then it cost $2800 (a limited quantity were available and could be purchased direct from Electronic Assistance Corp. in 1968.) If compared to the Hammarlund SP-600, a receiver that was sold to the military but also to civilian markets (and from which the GPR-90 borrows some of its design) it's a closer contest. Both receivers are tuned by variable-C and both have vague resolution dial readouts. Both receivers are dual conversion and even use the same conversion circuit and frequencies. But, the SP-600 is, for the most part, built like a Sherman tank while the GPR-90 is built more like an Edsel (a late-1950s classic automobile.) My take on the whole contest thing is,...the GPR-90 is a stunning receiver that, in the proper hands, can be an excellent performer. It might not be built to survive daily-duty onboard a ship-at-sea but it can survive well enough in most ham shacks. I think it's a great receiver within its time period and price range. It's unfortunate that the military-commercial variants are so difficult to find in good condition. Today, a really good condition GPR-90 of any type,...one that has survived as a complete receiver in good original condition that then has been carefully refurbished, has a complete set of "tested-as NOS" tubes installed, has had a complete and accurate IF/RF alignment,...and then, for best all around performance in all modes of reception, operated with one of the TMC SSB Adapters,...now that might be a "great receiver." |
This photo shows the replacement front panel from a GPR-90RX receiver installed on the RXD. This photo also shows the replacement plastic Xtal Osc Frequency Logging chart installed (also came from the RX parts set.) The touch-up paint match is pretty good and can be slightly seen in the upper left section of the panel. |
References: Hardcopy: 1. Manuals - GPR-90, GPR-90RX, GPR-90RXD, CV-591A/MSR-4 - Manuals are always very helpful, especially for schematics, alignment data and specifications. Many of the manuals are available at the TMC History website. BAMA also has some TMC manuals. 2. Advertising - TMC always wanted to show hams what kind of commercial-military equipment they were producing so TMC ads do contain a lot of information. I found most of the ads by searching eBay and just expanding the sellers scans to read the "clipped" ad. The two-page ad shown in this article was from the 1956 ARRL Radio Amateur's Handbook. Again, the TMC History site has catalogs, bulletins and other advertising data available online. 3. "Receivers Past & Present" Fourth Edition Fred Osterman - This is a huge book that covers just about every post-WWII receiver ever built, both foreign and domestic, vacuum tube and solid state. Great reference. 4. "Communications Receivers" 4th Edition Raymond Moore - Great reference book on vacuum tube, superheterodyne communications receivers from pre-WWII up into the late-1960s. Online: 1. The Technical Materiel Corporation History Website - K4OZY's TMC History & Info - by K4OZY. This website has everything about TMC. Incredible amounts of information, catalogs, equipment lists with flyers, photos, manuals (including some original manuals for sale,) by far, the best information source on TMC and their equipment. https://www.tmchistory.org 2. Gerry O'Hara VE7GUH has a comprehensive article on refurbishing a TMC GPR-90. Gerry's write-up includes lots of photos, lots of interesting observations, lots of test data, graphs and measurements. The sensitivity measurements are very interesting as are the thermal images of the receiver after two hours of operation. The article is on the SPARC (Society for the Preservation of Antique Radio in Canada) website, here's the link,... Gerry O'Hara-GPR-90-SPARC 3. Navy-radio.com - Nick England's huge and detailed USN website has information, including lots of photos, of the Navy versions of the GPR-90, GPR-90RX, CV-591 and more. www.navy-radio.com 4. eHam - I got a lot of the GPR-90 review opinions off of eHam. These are "ham written" so some of the information passed along in the reviews is incorrect. For the GPR-90 reviews,... https://eham.net/reviews/view-product?id=3034 5. eBay - It's amazing how much information can be retrieved from sellers that will take the time to carefully photograph what they are selling. Whether it's just a clipped advertisement or an actual piece of TMC gear. Most of the photographs can be enlarged for more detail. 6. On the Air - A lot of opinions about TMC and the GPR-90 are just from "on the air" QSOs with hams that have owned or are actually using some piece of TMC gear. |
Henry Rogers WA7YBS Radio Boulevard © Jan 2025, corrections, additions, editing on Feb 8, 2025, |
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