Radio Boulevard RACAL |
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RACAL |
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Racal Ltd.
was a British company that was founded by Raymond F. Brown and
George "Jock"
Calder Cunningham in 1950. The company name was derived from their
names, RAy Brown and Geo. CALder Cunningham.
In 1950, both Brown and Cunningham had quit their jobs at Plessey Company, a large British electronics firm, to start their own electronics business. Both men put up about £ 50 each to get their business started. Initially located in Isleworth, West London, within a year the company became Racal Engineering Ltd. When Racal business was slow, as it often was at first, they would build things other than electronics, such as golf clubs or shelving units. In 1954, Racal moved to their commonly known location, Bracknell, Berkshire, which is west of London. |
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RACAL, The Royal Navy and the Collins 51J Receiver
If Racal was going to build copies of Collins' R-388/51J, they would have to be licensed by Collins to do so. Naturally, Racal wanted to use mostly British parts (probably so did the Royal Navy) but Collins Radio Company insisted that only parts from the USA could be used and only receiver assembly could be performed by Racal. Ultimately, the proposal ended up with a group from Collins doing an inspection of the (then) small Racal manufacturing facility. Apparently, Collins wasn't impressed and simply refused to license the manufacture of the R-388/51J by Racal. The only option left was for Racal to design their own receiver that would meet the requirements for the Royal Navy contract. Racal contacted Dr. Trevor Wadley to help with the project. |
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RA-17 Development and RACAL Evolution |
Dr. Trevor Wadley,
the RA-17 and the Wadley Loop
- Dr. Trevor Wadley was a well-known, South African electronics
inventor and engineer. He had a near-eidetic memory and rarely
took any written notes. During WWII, Wadley had worked on
British Radar systems. His well-known inventions were the
Ionosonde, which measured characteristics of the Earth's
ionosphere. The Wadley Loop, that is mostly widely known for its
first use in the Racal receivers but was also later used in the
Barlow-Wadley XCR-30 receiver. Wadley's generally best known
invention was the Tellurometer, a portable device that precisely
measured land distances by timing a microwave signal propagation
delay. Until lasers became commonly-used surveying tools, the
Tellurometer was the most accurate land-distance measuring device. For the Racal receiver project, Wadley proposed using a circuit that he had developed in the 1940s for test equipment (and that Dr. Wadley was planning on incorporating into a receiver design of his own,) as the basis for the new receiver. The "Wadley Loop" became the "heart" of the new Racal receiver design because it radically transformed what was then typical of a "non-Collins" receiver's inability to successfully and accurately copy RTTY (called RATT in UK) signals and other data transmissions that required virtually "no drift" in the receiver's frequency control circuits. The Wadley Loop allowed
the new Racal receiver perform like a Collins 51J, with superb
frequency stability and 1kc dial readout accuracy, but doing so
with an entirely original design. Other unique features included
"no band switches." The receiver was tuned entirely by using two VFOs with their associated dial readouts along with
specific mixers and bandpass
filters. A tuned and amplified
pre-selector with front panel tuning control. Six IF band width
settings with front panel selector. Five separate audio output
lines available on a rear chassis terminal strip, one with an
independent AF gain control. 100kc IF dual output on rear
chassis. Calibration scale on the BFO control. RF or AF meter
scaling switch. Built-in loudspeaker that can be switched off if
desired. The receiver was going to be semi-modular in construction
and the base chassis was a cast-aluminum, heavy-duty with
cast-in bottom sections for the necessary shielded compartments. |
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Basic Circuit Operation
- Note the block diagram
shown to
the lower right. First, the RF input signals go into the tunable RF
amplifier (Ant Tune,) then through a 30mc Low Pass filter and then are fed to Mixer 1 and combined
with the output from the MC/VFO 1 converting the RF input
frequency up to the VHF part of the spectrum, tuning from 40.5mc to
69.5mc (MC dial.) Simultaneously, a 1.0mc Crystal Oscillator
feeds a Harmonic Generator that produces strong multiple 1mc
harmonics that are used to create thirty selectable 1mc wide
tuning ranges selected by the MC dial. These 1mc harmonics (the
specific harmonic required
is selected by the MC dial)
are fed into Mixer 4 and combined with a second tuned output from the MC/VFO
1 to produce an output that is always 37.5mc. The output
of Mixer 1 (RF in + MC VFO 1) is routed through a bandpass filter with a center
frequency of 40mc and responds by providing a 1.3mc wide 1st IF passband
from 39.35mc to 40.65mc (selected by the MC dial.) The 1st
IF output feeds
into Mixer 2. Simultaneously, the output of Mixer 4 goes to a 37.5mc
amplifier, a 37.5mc bandpass filter and then another 37.5mc amplifier.
The bandwidth of the 37.5mc is only 300kc but only the specific frequency of 37.5mc is applied to Mixer 2 input
and the output of Mixer 1 changes with the MC tuning. The input
of Mixer 2 (output of 40mc BP filter) is combined with the
37.5mc output to create the 2nd IF (Mixer 2 output) which operates from 2.0 mc to 3.0 mc
and is then tuned in a 1000kc range by the KC dial. The KC VFO (VFO 2)
also tunes with the KC dial in the 1000kc range from 3.1mc to 2.1mc and,
when combined with tuned 2nd IF output at Mixer 3,
the output is a fixed 100kc IF, which becomes the third conversion. The output of
Mixer 3 is routed to a two-stage 100kc IF amplifier, a separate
100kc IF amplifier output for external devices, the Detector and Audio stages along with the BFO. The Wadley Loop - The Wadley Loop was the name given to the RACAL RA-17 front end design that virtually eliminated frequency drift by using a combination of one fixed 1mc crystal oscillator, one VHF tuned MC/VFO and three mixer circuits. The "drift cancelling" happens because "Mixer 1 + the MC/VFO" and "the MC/VFO + Mixer 4" are the inputs to Mixer 2. If there's a frequency drift of, for example, 2kc in the MC/VFO, that frequency drift is seen in both Mixer 1 and Mixer 4 outputs (+2kc.) The Mixer 2 output is the difference of the two inputs (both +2kc) that cancel because of the phase difference in the Mixer 2 function so Mixer 2 output still results in the 2-3mc IF. Since the drift is added simultaneously to both inputs of Mixer 2, the resulting output frequency doesn't change since the difference remains the same, thus the drift is cancelled. Or,... (Mixer1f+2kc drift) minus (Mixer4f+2kc drift) equals Mixer2f+0kc drift. |
Rinus Jansen
gives the best detailed explanation and shows a better
mathematical example of the Wadley Loop function.
This excerpt is from his "The Racal Handbook"
and
is quoted next. My additions are in italics for
clarification, I hope. "Let's assume we want to receive a signal of 12Mhz. This 12Mhz goes through the two low-pass filters and the RF amplifier and arrives at Mixer 1. The Mhz VFO (VFO-1) is tuned to 12Mhz thus resulting in an output of 52.5Mhz. The output to the 1st IF is 52.5 - 12Mhz = 40.5Mhz; this signal can pass through the 40Mhz filter which is, as previously said, 650khz wide (this is actually referenced as +/- 650kc, so that's 1.3mc wide total and is shown as 40.65mc to 39.35mc 1st IF.) First we take a look at what happens at the 37.5Mhz side: The Mhz VFO signal of 52.5Mhz arrives at Mixer 4 together with the 15th harmonic of the 1Mhz oscillator. These signals are mixed and we get 52.5 - 15 = 37.5Mhz. (15th harmonic because HAR GEN out is 3.0mc at 0 on MC dial, add 3.0mc so at 12mc on dial HAR GEN out = 15.0mc) The received 12Mhz signal (which has been translated to 40.5Mhz in the meantime) is mixed with the 37.5Mhz signal at Mixer 2 and becomes 3Mhz. The khz VFO (VFO-2) is tuned to 0, giving an output of 3.1Mhz. These two signals are mixed in Mixer 3, resulting in the final IF of 100kHz. |
Signal Path Block Diagram from the RA17 Manual |
What happens if
the Mhz VFO drifts 100khz? The signal at the aerial is still 12Mhz. The Mhz VFO has drifted up in frequency by 100khz (0.1Mhz) and now gives an output of 52.6Mhz. The resultant frequency from Mixer 1 is 52.6 - 12 = 40.6Mhz. Now the 37.5Mhz side again: Mixer 4 is presented with the 15th harmonic of the 1Mhz crystal oscillator, resulting in an output of 52.6 - 15 = 37.6Mhz. This signal is mixed in Mixer 2 and results in (yes!) 40.6 - 37.6 = 3Mhz! This technique ensures that any drift in the Mhz VFO is cancelled out, due to the way in which its signal has been fed into the system twice." |
RA-17 Production and RACAL History |
Although the Wadley Loop might be the "heart" of the Racal receiver, by this time designated as the RA-17, it was the elaborate Antenna-RF preselector circuit that allowed the receiver's performance to be maximized for any frequency or antenna used. The preselector had a very Hi-Q and had six tuning ranges plus a variable tuning control. This allowed exact tuning of the RF amplifier grid input which resulted in the absolute best transfer of antenna energy to the receiver's front end. A four-step attenuator could be selected if unusually strong signals are encountered. The receiver was triple conversion with a tunable 39.35-40.65mc first IF, then a 2-3mc second IF and finally a fixed 100kc third IF. Six IF bandwidths from 8kc down to 100hz were available on the early versions (13kc to 100hz on later versions.) The BFO was calibrated and had a range of +/-3kc on early versions, +/-8kc on later receivers. The meter could measure RF level and AF level although the meter scaling was 0-200uA (later, a S-meter function was added to North American versions.) Four low power 600Z outputs were available at the rear of the chassis to drive external devices and the built-in 3.0Z speaker was provided for convenient monitoring. An additional 3.0Z 50mW output was available at the rear terminals. The tuning dial was a 35mm film strip that moved behind a fixed (but adjustable) reference index. The film strip had dual 1000kc scales graduated in 1kc increments. The black scale was for HF and the inverse red scale was for LF. A 100kc calibration oscillator could be used for adjusting the position of the moveable index to allow accurate frequency indication. Perhaps as homage to the Collins 51J receivers, the dial escutcheon is quite similar in shape but the kilocycles are within the slide rule portion and the megacycles are in the lower, arced portion - opposite of the Collins receivers. Most RA-17 receivers used 23 tubes but most of the later ones built specifically for North American used 22 tubes since the British GZ-34 rectifier tube was replaced with a solid-state rectifier. Racal's new receiver, the RA-17, was the first successful receiver to employ the "Wadley Loop" system for oscillator and conversion stability. The first British Royal Navy RA-17 receivers supposedly cost £ 300 each, an equivalent cost then of about $1500. The RA-17 prototypes were built in 1956 with production starting around 1957 and running up to around 1973. The RA-17 design effort wasn't cheap however. Before the receiver was in production, Racal had over-spent by £ 40,000 on the design and had almost bankrupt the company. A contract with the British Army helped Racal recoup their losses and assured their continued future. The RA-17 was upgraded several times but also many special versions were produced (over 40 versions.) The RA-17 "C series" was built for North American or NATO use and has mostly US-compatible parts. As the Racal receivers became more and more popular with world-wide commercial and military users, a manufacturing facility was opened in the USA (one of many around the world.) The USA manufacturing facility was called Racal Communications, Inc. and it was located in Silver Spring, Maryland (moved to Rockville, MD in 1972.) All of the receivers produced in the USA (or produced in the UK for North America-NATO) will have either an "A," a "C" or "6" (or combinations) added to the standard model number thus the RA-6117 was the "made in the USA" version of the RA-117 receiver (the RA-117 was a different version of the RA-17 that had an additional IF conversion with a slightly different KC VFO for easier compatibility with other RACAL equipment. For the most part, the RA-117 was produced concurrently with the various types of RA-17 receivers.) >>> |
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The Many Names of RACAL 1950-1960s Names: Racal Ltd., Racal Engineering Ltd. 1960s to 1990 Names: Racal Electronics Ltd (UK), Racal Communications Ltd (UK), Racal Communications, Inc. (USA) post-1990 Names: Racal Radio Ltd , Racal - The Electronics Group, Racal Radio Group Ltd.
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RA-17 Mark I and RA-17 Mark II |
RA-17 Mark I - The initial version of the RA-17 was only built for about one year. This earliest version is sometimes called the Mark I, although that was never an official designation. Shown below-right is the advertising artwork depicting the initial appearance of the RA-17. The introduction artwork is a very accurate depiction of the RA-17 Mark I as will be noted by observing the photograph of the RA-17 Mark I owned by Anthony Howard (who supplied the photograph shown below-left.) The knobs, the meter, the toggle switches and the speaker bezel appear to be the most obvious differences between the earliest receivers and those produced somewhat later. |
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RA-17 Mark II - These receivers had several upgrades. Most Mark II versions will have the single pentode RF amplifier and the RF coils in the preselector are an "auto transformer" in construction with no separate primary winding. This style of coil was later changed to a true RF transformer type of construction using a primary and secondary winding. The Mark II BFO NOTE KC/S control only spans +/- 3kc. This function was later increased to +/-8kc on Mark III receivers. The IF BANDWIDTH selections are 8kc, 3kc, 1.2kc, 750c/s, 350c/s and 100c/s while on the later Mark III, the selections are 13kc, 6kc, 3kc, 1.2kc, 300c/s and 100c/s. The receiver's front-end gain control was only marked "IF GAIN" not "RF/IF GAIN" as found on the later receivers. The meters may be Ernest Turner types or some receivers have a meter with "TRA" on the scale. Many of the serial number tags are marked "RECEIVER MARK II" but some aren't. Knob styles were changed but probably during the Mark I production. Probably the same for the square speaker bezel and the square flange meter. Note the photograph of Dr. Wadley tuning a RA-17 receiver shown further up this page. Note that these receivers have odd tuning knobs (with skirts) installed but otherwise have the appearance of the later RA-17 (that is, not the Mark I appearance.) These receivers could be very early Mark II production. RA-17 Mark II - UK Version - Below are two excellent photographs of the standard RA-17 Mark II. The photos are from "Radiosurplus Elettronica srl" - a military radio surplus dealer in Italy. This early version of the RA-17 is serial number N1018. The meter has the logo "TRA" on the scale but is a 0-200uA with 10mw level marked in red. The front panel photograph interestingly shows a rather large set of clear Perspex "scuff protectors." The rear chassis photograph shows the AC primary voltage selector switches on the left side of the rear chassis. This photo also shows the British coaxial connectors quite well. The special connector for the AC power cable (which is in the plastic bag on top of the receiver) is a three-pin receptacle with a threaded collar to retain it securely. |
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RA-17C Mark II - North American Version SN: N1654 The use of "C" as a suffix generally indicated the receiver was built in England for North American users, which normally meant it was for the USA (but sometimes NATO.) The "C" suffix numbers start with "no suffix number" and go up to at least suffix number 26. It's probable that from suffix number 12 on, the receivers are Mark III versions. Shown in the photos to the left and below is a very early RA-17C receiver with no suffix number, actually identified as "RECEIVER MK II" on its serial number tag with the serial number of N1654. Date-codes on the receiver components are from June 1959. Obvious are the different style pointer knobs used on this model. These knobs are somewhat similar to the standard RA-17 pointer knobs but without the grip fluting and without the skirt. These are original knobs and are type 4669P made by Eddystone and seem to only have been installed on the early RA-17C receivers. Visible is the Ernest Turner W909 meter with the S-meter scale in green and, of course, the three position rotary switch for MONITOR function to allow RF LEVEL (nomenclature worn off,) S-METER and AF LEVEL. The cinch plug under the meter is access to the S-meter adjustment pot and this adjustment only affects the S-meter calibration. Note that the AC ON-OFF toggle switch is marked "POWER" and not "MAINS" - all receivers destined for the North America-NATO market had this nomenclature change. The Phillip's head screws that mount the front panel seem to be original. They are 10-32 screws and all eight are identical with the same type of age-related surface oxidation. Also, the Limiter switch has been replaced at some time in the past (switch date-coded 1962.) |
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Unknown RA-17C The photo to the right shows another RA17C Mark II that happened to be for sale at Fair Radio Sales, formerly one of the largest surplus electronics dealers in the USA, located in Lima, Ohio, now out of business. Despite it's rather poor condition, it does show that these early "C" version receivers were supplied with Eddystone 4669P pointer knobs. Note that the knobs on this receiver are exactly the same type as those shown on SN: N1654. Though difficult to see, the meter is an Ernest Turner W909 with the S-meter scale. I don't think even scuff protectors would have helped this receiver. This photo was on the Fair Radio Sales website (consequently, its poor quality.) This receiver did sell around February 2020. No serial number was supplied in the description. |
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RA-17L Mark III |
The RA-17 Series receivers comprise many
slightly different versions, in fact, there were over 40 different
versions. Almost all RA-17 receivers will have a suffix that
further identifies what particular version the receiver was built
to. The version differences depended upon the end-user's
specific requirements. Versions from D up to K are usually Mark
II receivers but it depends on when the particular receiver was
built. The RA-17L was also known as the Mark III
and it had some significant upgrades built into the receiver. The RA-17L
became the basic UK version of the receiver. The Mark III changed the RF amplifier from a single pentode tube (CV3998) to a cascade connected dual triode tube (CV5531.) Also upgraded was the A-E preselector coils changing from resonated single coil assemblies to tuned RF transformers. This improved the Q of the preselector for better selectivity. The IF bandwidths were changed as follows; 8kc increased to 13kc, 3kc increased to 6kc, 1.2kc increased to 3kc, 750c/s increased to 1.2kc, 350c/s changed to 300c/s and 100c/s remained 100c/s. These bandwidths provided a wider response for voice transmissions such as shortwave broadcasts while the CW and data mode bandwidths remained essentially the same. The BFO range was increased from +/- 3kc to +/- 8kc and a vernier dial added to the BFO control to ease tuning due to its wide range of adjustability. V-24 was a wire-end vacuum tube diode that was only used in the earliest versions of the RA-17 and was replaced with a solid-state diode in the Mark II and Mark III. There are five audio outputs available on the rear chassis terminal strip. Three are 600Z ohm windings from the audio output transformer. The panel mounted monitor speaker runs off of the 3Z ohm winding of this same transformer. When the monitor speaker is switched off a 10 ohm load resistor is connected to the winding. The 3Z ohm 50mw winding also has a output connection to the rear terminal strip. The audio level of these four outputs is controlled by the AF GAIN. The remaining 600Z ohm output is controlled by the AF LEVEL control on the front panel and this output has its own separate audio transformer. This same terminal strip also has an AVC connection for running multiple receivers in diversity. Also accessed at the rear chassis is the RF and 1MC coaxial connectors and the HT1, HT2, AVC terminal connections for the LF Converter. If the LF Converter isn't used, then the HT1 and HT2 terminals must have a jumper installed to complete the +250vdc circuit in the receiver. Other rear connections are the dual 100kc IF outputs, the AE (antenna-earth) coaxial connector and the AC power cable connector. The primary taps on the power transformer are brought out to two switches that allow setting the proper AC input voltage level for the receiver depending on what is the local line voltage. Other minor Mark III changes were to the Stand By function with a 9K 10W load was added to the B+ when the receiver was placed in Stand By (also on RA-17C versions except value changed to 10K 10W.) |
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The AE TUNE preselector
has six tuning ranges and a variable frequency "tuner." This tuned RF input can be bypassed in the
"wideband" position which is then an untuned "wideband" fixed 75Z ohm input. The
Antenna Tuning provides an increase in sensitivity by way of much better
signal transfer to the RF amplifier grid and also the Hi-Q allows for
better selectivity for the incoming signal which helps with
reducing interference from strong, near-frequency, near-field
signals. A four-step attenuator can be inserted into the
signal path to reduce the input level to the RF amplifier if
intensely strong signals are encountered.
The kilocycle tuning dial is a filmstrip type that is six feet long and spans 1000kc with a resolution of 1kc. When tuning the receiver, the dial index remains stationary while the numerical dial scale moves behind the index in a linear fashion. The megacycle dial is circular and is read thru the lower window of the dial escutcheon. The black kilocycle scale is used while tuning from 1-30mc while the red kilocycle scale is used when operating with the optional MW-LF-VLF converter (10kc to 980kc.) The tuning system is super-smooth and very light feeling. The film strip is easy to read to at least 1kc accuracy. The RA-17L uses triple-conversion and the drift reduction Wadley Loop provided solid stability. The normal Mark III bandwidth was selectable from 13kc down to 100hz in six positions although there were some versions the changed some of the selected bandwidths depending on the end user requirements. The RACAL RATT demodulators used the last IF as an input source. The last IF operates at 100kc and dual outputs were provided on the rear chassis. As with the Mark II, selectable fast and slow AVC and a Noise Limiter were provided on the Mark III. A standard diode detector was used and on very early Mark I receivers the BFO was lightly coupled (10pf capacitor) but by the Mark II the BFO coupling capacitor was increased to 47pf which provides sufficient injection to allow easy demodulation of SSB signals. The Mark III provided a toggle switch for the meter function with RF Level and AF Level as functions. The 10mw level is marked on the meter. This is measuring the 600Z audio output that has a separate audio output transformer and the front panel Audio Level control adjusts this output as needed. By the time the Mark III was introduced, Ernest Turner was supplying the meters and they were identified as Type W909. RA-17L Mark III receivers were generally equipped with military/commercial designated tubes. Ten CV138 tubes, one CV5531 tube, one CV2209 tube, two CV4012 tubes, two CV3998 tubes, four CV4009 tubes, two CV140 tubes and one CV1377 tube. There are some of these tubes that had RACAL approved substitutes. Also, the Pro-Electron (European designation) equivalents were usually listed for most tubes and most of the tubes could be substituted with US-type tubes. One exception is the CV2209/CV4064 or S6F33,...some lists show the 6AS6 as a substitute but this tube's screen grid and suppressor grid pin outs are reversed when compared to the correct tube. Also, "S" in S6F33 indicates the tube was a "special" 6F33. Whether a standard 6F33 will function correctly in the circuit is unknown (by me, anyway.) The RA-17L Mark III used 23 tubes but if one is using an earlier manual, V24 maybe be shown (CV469.) It was a wire pin diode tube used in the Mark I and possibly Mark II receivers. It was replaced with a solid-state diode probably by the Mark II but definitely by the Mark III production. |
The RA-17 Series tunes from 1.0mc up to 30mc in
thirty, one megacycle wide tuning ranges. Tuning from .5mc to 1.0mc
is possible but with noticeably diminishing performance as the
frequency is tuned lower within that range. If reception below
1.0mc was necessary then the Low Frequency Converter had to be
used. The RA-137 and RA-237 models connected to the RF input and
1mc input located on the rear chassis and then connections to
the receiver's +250vdc and AVC were necessary. The panels on the RA-17 receiver were originally Light Admiralty Gray (British Standard Specification 381C colour 697) which really isn't gray at all but is sort of a light greenish-slightly bluish-grayish color that was supposed to have been carefully designed to reduce operator fatigue. Many of the panel colors that we encounter today have faded somewhat and are a lighter shade than the original color was. It depends on the environment that the receiver operated in and, to a great extent, its physical condition. Many RA-17 receivers panels were equipped with panel "scuff protectors" that mounted against the front panel and behind the Kilocycle and Megacycle tuning knobs. These large, circular protectors were normally made from clear Perspex (a British company that produces acrylic plastic sheets) and shielded the panel from "fat finger" syndrome. "Fat finger" wear was caused by the receiver operator rubbing their finger tips against the front panel by "over-gripping" the tuning knobs. The result, overtime, usually left the front panel paint worn off in a "ring" surrounding the knobs. Most of the "scuff protectors" were mounted to the panel by way of a metal "mounting ring" that was placed through the panel holes for the KC and MC tuning. The "scuff protector" hole was then placed over the "mounting ring" and then the tabs were bent over both on the back of the panel and on the front over the "scuff protector" hole. This method allowed some adjustment of the "scuff protector" position and allowed removal, if desired (much better than gluing.) The MC and KC tuning knobs along with the four or five "non-winged" smaller knobs have a collet-type of grip on the shaft. Knob removal requires using a hex wrench to loosen the chrome nut at the center of each knob. These collets must not be over-tightened when reinstalling these knobs. Most of the RA-17 side panels have a slope beginning about halfway back and the top cover also slopes at the rear half of the receiver (see photo above and photo in RA-17C-12 section showing the top cover.) The front panel is steel and is the standard 10.5" x 19.0" but the receiver depth is 20.5" which is considerably deeper than any USA-made receivers. RACAL did supply a table cabinet for the receiver depending on the end-user's requirements. The top cover could be removed if the receiver was installed in a cabinet and was to be used in a warm environment. The standard RACAL RA-17 cabinet was initially black wrinkle finish. Some later receivers, depending on the particular end-user, were supplied with cabinets painted other colors. The RACAL RA-17 cabinet shown in the photos is an original version in silver hammertone finish. This paint-finish cabinet was sometimes used commercially (see photo further up of the BBC-Crowsley Park RACAL installation with the two desk-mounted RA-17 receivers in silver cabinets.) The RACAL table cabinets are steel construction and each of the sides have a recessed area where the louvers are (see photo right.) There are rear mounted engagement pins that mate with holes in the lower part of the rear side panels of the receiver. This provides rear support for the receiver chassis. The cabinet uses a single D-zus screw to secure the lid. Cabinets will generally have a RACAL metal label mounted inside rear bottom. Four large rubber feet are bottom mounted although some military receivers had shock mounts and skids (usually required if the receiver was installed as equipment in a towable or mobile communications hut.) Normally, the installation of the receiver into the cabinet included two chrome-plated strips that mounted over the rack mounting notches and protected the front panel paint from "rack rash." The Racal cabinet weight is 30 pounds which when added to the 67 pounds that the RA-17 weighs pushes the total weight of a cabinet-mounted receiver to nearly 100 pounds. |
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RA-17C-12 Mark III |
The "C- Series" were the North American versions of the RA-17 built in
England but specifically for export, usually to the USA. There were
well-over 20 different versions of
the C-Series of RA-17 receivers. Most of the different versions were for
specific uses, such as Broadcast monitoring where the BFO circuit was
eliminated and different IF bandwidths used or changes to allow
operation with specific models of Racal accessories. Generally,
the earliest C-versions are Mark II receivers. The RA-17C-12
appears to be the first Mark III version produced for North
America/USA. Some USA C-12 versions, if
supplied to the US military, were also
identified as AN/URR-501A if using the US Army-Navy designation. Most C-Series hardware is UNF
for USA compatibility. All of the tubes are USA types but two were
eliminated, the GZ-34 rectifier tube (by C-3) and V-24 were replaced with
solid-state substitutes. Two exceptions are the RA-17C first few
versions used a 5V4 tube rectifier and V-24 appears to have been
changed to SS very early in all of the RA-17 production. Other minor C-12 Series changes were to the 3.0Z ohm 50mw audio output that was increased to 1 watt. Also, a 10K 10W load was added to the B+ when the receiver was placed in Stand By (9K 10W on RA-17L versions) and standard UHF and BNC connectors were used for rear-chassis connection auxiliary inputs or outputs for accessory devices. The Antenna-RF preselector (panel ID: ANT TUNE on the C-series, AE TUNE on UK versions) is the same elaborate antenna tuning network that essentially provides a precisely tuned, Hi-Q output that feeds the RF amplifier grid. The preselector has six tuning ranges and a variable frequency "tuner." This tuned RF input can be bypassed in the "wideband" position which is then an untuned "wideband" fixed 75Z ohm input. The Antenna Tuning provides an increase in sensitivity by way of much better signal transfer to the RF amplifier grid and also the Hi-Q allows for better selectivity for the incoming signal which helps with reducing interference from strong, near-frequency, near-field signals. The four-step attenuator remained unchanged and can be inserted into the signal path to reduce the input level to the RF amplifier if intensely strong signals are encountered. The RF amplifier was a standard pentode tube in early RA-17 receivers but the C-12 Series used a cascaded dual-triode tube 6ES8 (the RA-17L Mark III also had this change although the tube used was an ECC189 or CV5531.) To readout the tuned frequency one has to add the megacycle dial setting to the kilocycle dial reading. If the megacycle dial is set to 14 and the kilocycle dial reads 200 then the tuned frequency is 14.200mc (as shown in the RA-17C-12 photo above.) A 100kc Calibration oscillator is provided to assure frequency readout accuracy. |
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The use of triple-conversion and the drift reduction Wadley Loop provided solid stability. The normal C-12 Series bandwidth was selectable from 13kc down to 100hz in six positions but earlier versions will normally have 8kc as the widest bandwidth available. Last IF operates at 100kc with dual rear chassis outputs available. Selectable fast and slow AVC and a Noise Limiter were provided. A standard diode detector was used but (like the Mark III) the BFO is coupled via a 47pf capacitor which provides sufficient injection to allow easy demodulation of SSB signals. BFO is +/-8kc on the C-12 versions and usually +/-3kc on most earlier versions. The "C" versions had a three-position switch allowing RF level, S-meter and AF level functions. C-12 meters were generally supplied by Stark Electronic Instruments Ltd of Ajax, Canada but earlier C-versions use Ernest Turner meters. Several types of audio outputs are available at the rear connector terminals. C-12 series uses BNC connectors to provide 1MC output and RF input (for the LF converter and other compatible accessories) but the earlier versions use a UK-type connector. 100kc IF out is provided with SO-239 connectors. On all of the C-series, the AC power cable is permanently attached to the receiver chassis unlike the UK receivers that had an AC power cable that was removable and attached to receiver using a military-style connector. The GZ-34 rectifier tube was replaced with a 5Z4G tube in the earliest C-series receivers but by the C-3 version solid-state rectifiers were used reducing the tube count to 22 tubes. The RA-17C Series tunes from 1.0mc up to 30mc in 29, one megacycle wide tuning ranges. Tuning from .5mc to 1.0mc is possible but with noticeably diminishing performance as the frequency is tuned lower within that range. The RA-17C-12 SN:N4144 shown in the photos has opaque black "scuff protectors" installed. This type could be installed if the panel already had "wear-rings" since their installation hid any damage and prevented any further damage. Since these type of protectors aren't transparent the panel nomenclature that's covered is engraved into the black-on-white plastic material. It's quite likely that these opaque black "scuff protectors" were custom made for this particular receiver and really weren't "standard" accessory equipment since I've never seen any other "scuff protectors" like them. Top of the Chassis RA-17C-12 - In the photo view, top left are the Selectivity filters and in front of those two modules is the IF section of the receiver with the BFO in the very front (under the speaker.) Top center is the Harmonic Generator and the 1mc oscillator (note the 1mc crystal on chassis.) Below the 1mc crystal, the cluster of three tubes comprise the Harmonic Mixer and the 37.5mc amplifiers. The left module with the yellow tape is the KC-VFO and conversion mixers and the module just to the right is the calibration module and then the MC-VFO and conversion mixers with the RF amplifier tube to the far right. Front center is the film strip dial drive, speaker to the left and meter to the right. The power transformer and power supply components are located upper right in the photo. Audio transformer is in front of the power transformer. The RA-17L uses Gresham transformers while the RA-17C-12 uses Hammond transformers. |
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RA-17 Versions |
RA-17 - Mark I - First version
was only built for one year. When compared to the Mark III
versions, the Mark I had different
selectivity positions, different antenna-preselection coils,
pentode RF amplifier tube, different meter. RA-17 - Mark II - Improvements to 100kc filtering, also minor improvements to appearance. Different knobs, different meter housing, different speaker bezel when compared to Mark I RA-17L - Mark III - New selectivity positions, double tuned antenna coils, dual triode RF amplifier tube, usually also referred to as the Mark III version. There are at least twelve different types of "L" versions. RA-17C Series - Primarily for North American market with US-type tubes, hardware, BNC connectors, many other minor differences. Over 20 numbered C-versions. Alternately identified as AN/URR-501A by the US military. The following is a detailed list of the many versions of the RA-17 that were produced. This list is from: "Keith's Vintage RACAL Enthusiast's Site" www.recelectronics.co.uk |
RA-17B ~ Only four selectable bandwidths on this version of the RA-17 RA-17C ~ Designation for the early versions built for North America-USA - used 5V4-G tube rectifier - SN: N1654 has date-coded components June 1959 RA-17C-2 ~ Canadian Army Model has modified BFO and MC drive, otherwise like RA-17C-3 RA-17C-3 ~ Standard North American-USA version with solid-state rectifiers and 75Z ohm wideband termination RA-17C-5 ~ Similar to C-3 except +/- 6kc BFO range RA-17C-6 ~ Similar to C-3 except with double-tuned circuits and AVC in the RF amplifier stage RA-17C-7 ~ Similar to C-6 except partially changed over to UNF screw threads RA-17C-8 ~ Similar to C-3 except with time delay compensation IF circuits RA-17C-9 ~ Similar to C-3 but changed for use with RA78B RA-17C-10 ~ Special build? - no details available RA-17C-11 ~ Special Order only RA-17C-3 with time delay compensated IF, Bandwidths 1.2, 3, 8kc and additional IF output with 5kc bandwidth RA-17C-12 ~ Standard North American-USA version of the RA-17 Mark III, UNF screw threads throughout, 1 watt AF output (3Z ohm) US Military designation AN/URR-501A - SN: N4144 has date-coded parts Oct 1960 RA-17C-13 ~ Special Order only C-12 but with pentode RF amplifier and dial brake on the MC control RA-17C-14 ~ Special Order only "Broadcast Version" of the C-12 with bandwidths of 1.2, 3, 5, 7, 9 and 13 kc RA-17C-15 ~ Special Order only C-12 modified for use with MA78B RA-17C-16 ~ C-12 modified for Dutch Army but no other details RA-17C-16/1 ~ Special version for the Netherlands but no other details RA-17C-17 ~ C-12 modified for use with MA257 RA-17C-18 ~ C-12 with time delay compensated IF, bandwidths of 1.2, 3, 6.5 and 13kc, additional IF output with 5-8kc bandwidth RA-17C-19 ~ C-12 modified for use with RA78D and RA66 RA-17C-25 ~ see RA-17L-5 RA-17C- 26 ~ C-12 modified for use with RA66 RA-17D ~ Early version for North America-USA with 13kc bandwidth replacing 3kc bandwidth RA-17E ~ RA-17 with 13kc bandwidth replacing 3kc bandwidth RA-17F/G ~ RA-17 Mark II with 6BA6 compensated IF section RA-17H ~ RA-17 with time compensated delay IF circuits RA-17J ~ RA-17 with double tuning in AVC and RF stages RA-17K ~ RA-17 Mark II modified for use with RA78 RA-17L ~ The standard British version of RA-17 Mark III RA-17L-2 ~ RA-17L with UG-style Antenna receptacle RA-17L-3 ~ RA-17L with Thorn Pigmy connector RA-17L-4 ~ RA-17L modified for use with MA1350A RA-17L-5 ~ RA-17L modified for use with MA1350A and RA66 (aka RA-17C-25) RA-17L-6 ~ RA-17L modified for use with RA66 with addition of MA251(RA-66 buffer module) RA-17N ~ Special version with 1.6mc IF stage and coupling facilities for use with MA143 RA-17P ~ RA-17L Broadcast version with special bandwidths of 1.2, 3, 5, 7, 9 and 13kc RA-17R ~ RA-17L modified for use in RA78 RA-17R-1 ~ RA-17R modified for use with RA66B by addition of MA251 supplementary to mods to operate in MA78 RA-17T ~ RA-17L with time delay compensated IF, no crystal filter, provision for video output using separate onboard amplifier* RA-17U ~ RA-17L modified for use with MA257 RA-17W ~ Same as RA-17L with IF bandwidths of .2/.5/1.2/2/4/13khz also AVC changes - for GCHQ* Notes: RA-78 was a frequency
measuring receiver with nixie tube digital frequency readout and
other auxiliary gear -
all equipment mounted in relay rack Other data from Rinus Jansen's "The Racal Handbook" * = corrections supplied by Neil Clyne |
Using the RA-17L and the
RA-17C-12 "On the Air" The station on the left side of this 2025 photograph is the Collins 32V-3 transmitter paired with the RACAL RA-17L. I've been using this set-up for several years and have found the combination works really well. Of course, the RA-17L hears everything on the Nevada Mil-Rad Net since that Net operates on 75M which isn't much of a challenge for just about any receiver and the antenna used is a Collinear Array that provides about +1.9db of gain on 75M. Although copy is almost always Q-5, I've found with very weak AM signals, the RA-17L works quite well in the exalted-carrier mode, that is, AM with the BFO on. In this mode, there is one very narrow "zero-beat" spot that, as the signal is tuned through, on that "spot" the signal will "jump up" about 3 or 4 S-units and become fairly easy to copy. This only works on AM signals that are right at the noise level. Selectivity is excellent and QRM is never a problem. I do most of the listening in the 6kc bandwidth. The Collins 32V-3 is a first-rate, medium power transmitter. Runs 110 watts RF carrier output power (on 75M.) The Industrial Arts desk lamp on top of the RA-17L (in silver hammertone finish that matches the RACAL cabinet) was made by DAZOR Mfg. Corp. The station on the right side of the photograph is the W6MIT-Svoboda "1625 Rig" running into the W6MIT-Svoboda Linear Amplifier that's setting on top of the "1625 Rig" (the linear amp's power supply is on the floor.) This transmitter is paired with the RACAL RA-17C-12. It was the second RACAL receiver that I found locally and was able to purchase here in NW Nevada. It was housed in an industrial steel cabinet that was absolutely enormous and weighed more than the receiver. I removed the receiver from that monstrosity and, consequently, the RA-17C-12 has been "sans cabinet" for quite a long time now. This NATO/North America version of the RA-17 works very well and has all of the same great performance features and characteristics found in all of the "Mark III" versions. There are a few differences in the "C" versions - the increased 1 watt audio output from the 3Z audio output that's used to drive the Collins 270G-3 loudspeaker on top of the RA-17L (the RA-17L's loudspeaker is a wall-mounted 12" that's out of the picture.) The three function Carrier Level meter is convenient as are the solid-state rectifiers in the power supply along with the all-USA UNF hardware and all-USA-type tubes used in the "C" versions. The W6MIT-Svoboda equipment is "homebrew" from the 1990s. The transmitter plus linear will run 140 watts RF carrier output power in the AM mode. |
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RA-117 - Built in England RA-6117 - Built in the USA |
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The RA-117 antenna preselector circuit was slightly changed to provide a "wide band" selection that was an untuned hi-Z input or to "wide band 75" selection that was an untuned 75Z ohms input. The USA-built RA-6117 eliminated the 75Z ohm wide band position. There is a switch position for 75Z WB but it isn't wired and there's no panel nomenclature. The six-step frequency ranges remained unchanged and still allowed tuning for maximum response for the particular frequency and antenna in use. There was also the step-attenuator provided for coping with very strong signals but still being able to retain the tuned selectivity that the R.F. TUNE (was ANT TUNE on the RA-17) provides. The RF amplifier used a cascaded dual triode tube (6ES8.) The major changes in the RA-117 were to the conversion frequencies and building in more capabilities of the receiver to interface with other types of RACAL equipment.
photo left: RA-6117 SN: 193 - built by RACAL Communications, Inc. in Silver Spring, Maryland, USA, ca: 1966 |
The Wadley Loop front-end was basically unchanged but the RA-117
did add an extra conversion-IF amplifier stage
after the 2-3mc IF bringing the total conversions to four. The four
conversions consisted of a tunable 40.65-39.35mc, a tunable 2-3mc, a fixed 1.6mc and
a fixed 100kc. The additional conversion used a slightly different type KC-VFO (tuned 3.6mc to
4.6mc rather than the 2.1mc to 3.1mc VFO of the RA-17.) The KC-VFO/Mixer operated into a fixed 1.6kc IF which was then converted (crystal oscillator/mixer) to a fixed 100kc IF. The 3.6-4.6mc KC-VFO also featured an external input and an external output to allow the RA-117 tuning to control (or be controlled) by other devices. The RACAL RA-79G exciter when used with the RA-117 could be set up to allow the RA-117 KC-VFO to control the exciter's tuned frequency, allowing a "transceive" operation. VFO selector switch is on the RA-117 front panel next to the Kilocycle tuning knob. IF bandwidths from 13kc to 100hz, Fast and Slow AVC, three position switch allows the meter to act as an RF signal level, AF level or S-meter, standard envelop detector - no product detector are the features provided and all were basically the same as the RA-17C. Several BNC inputs/outputs are provided for External VFO, various Oscillator Outputs, 100kc IF Output along with terminals for several 600Z ohm outputs and a 1W 3.0Z ohm output. There were some versions produced that had modifications to the AVC usually consisting of longer delay times to allow better copy of RTTY signals (British - RATT signals.) A separate audio output (600Z ohm) with an Audio Level control on the front panel that has its own output transformer and operates separate from the standard receiver audio output. This output was for driving a data device, an audio input RTTY converter, for example. The small built-in speaker can be switched off if a larger speaker is desired (connecting to the 1W 3.0Z ohm output works best.) RA-117 receivers use 25 tubes. RA-117 Series tunes 1-30mc in 30 bands. Also, .5-1mc tuning with noticeably diminished performance as one tunes lower in frequency within this range. The UK-built RA-117 front panel was the standard Light Admiralty Grey. Apparently all USA-built versions were cream
color with USA-style knobs. Scuff protectors aren't usually found on
RA-117 receivers because the EXT/INT
VFO front panel switch location interferes with their proper positioning. Although
the RA-17 and RA-117 panels are standard 10.5" x 19.0" the
receiver's chassis is quite deep at 20.5" which, of course,
won't fit into any standard American cabinets. RACAL offered
table cabinets that
were specifically for the RA-17/RA-117 and these types of
cabinets only increase the
overall receiver foot-print an inch or two. Even at that, the
RA-17 and RA-117 are huge receivers that demand a lot of bench
space. Other after-market
general purpose cabinets that have the necessary depth are
usually very large, very heavy and really increase the overall receiver size
and weight
substantially. However, most receivers usually will have their
dust covers and, like the R-390A, look quite nice setting on a
table "sans cabinet" and in that configuration don't seem
to take up all that much bench space. Photo Right - RACAL RA-6117 paired with the W6MIT-Svoboda "Big Rig" at WA7YBS - The RACAL RA-6117 was the very first RACAL receiver that I ever found locally and was able to purchase. That was over 10 years ago. Since July of 2023, the RA-6117 has been paired with the W6MIT-Svoboda homebrew transmitter, the Model 45098, aka "The Big Rig" - a 400 watt input AM transmitter that looks like a small AM-BC transmitter. W6MIT, John Svoboda (SK,) built this transmitter in 1998. It has a 4-250A PA modulated by a pair of 572B tubes. The RF exciter is out of a T-368 military transmitter. The external Audio Driver is a Bogen CT-100C PA amplifier. 300 watts RF carrier output power. The "Big Rig" is located out in the shop with the other really heavy equipment - a T-368/R725 combo and a GRC-19. The turquoise "missile room" chair is from Burpelson AFB. For more photos, click on this link "W6MIT-Svoboda Transmitters - Professionally Engineered Homebrew Rigs" Also more circuit and construction details on the "Big Rig," the "1625 Rig" and the W6MIT linear amplifier, all great examples of the "homebrew art." |
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RA-6117 Top of Chassis - Much of the component layout is very similar to the RA-17 receiver. Note the extra module located directly behind the KC VFO. This is the Crystal Oscillator and Mixer module for the 1.6mc to 100kc conversion used only in the RA-117 or RA-6117 receivers. Note that above the MC-VFO, the Calibrator module now has the two tubes oriented to a horizontal position. Many more coaxial cables in the RA-117 to allow for the INT-EXT VFO connections and output connections for the dual 100kc IF outputs. At the rear-center of the chassis, note the small Potter-Brumfield relay. I added this relay to provide the remote standby function that wasn't originally installed on this particular version of the RA-6117. NOTE: I later removed this relay mod because of its non-originality to this particular receiver. In original installations in the "Built in England" RA-117 receivers, a square hole was located under the relay for the wiring. In my installation, no holes were drilled or cut and no components removed or changed for this non-invasive change. However, I found its function to be unnecessary. The same remote standby function can be accomplished using the B+ terminals (as recommended in the RACAL RA-17L manual.) Also, note how the side panels and the rear panel comprise an almost complete enclosure. The top cover is flat with small perforations for venting heat (see photo directly above to see what the receiver looks like with the top cover installed.) This is typical of the USA-built receivers. UK-built receivers used the standard RA-17 type of side and sloping top. The components in this RA-6117A are 1966 date-coded parts. Additional NOTE: This receiver is actually the RA-6117A-1 version but the 100kc to 25kc converter that mounted externally to the rear panel was removed sometime in the past. The mounting holes for the converter can be see in the rear panel (shown in the photo left.) This absence of the converter doesn't have any effect on the receiver's performance since it was externally connected to the 100kc output BNC connector for its input and then the 25kc output was on the converter itself. |
RA-117 Versions |
RA-117A-1 ~ RA-117A modified to North American version
with US-style plugs and US-type tubes RA-117A-2 ~ RA-117A modified for use with MA282/RA66B RA-117B ~ not used RA-117C ~ Broadcast version with crystal filter bandwidths removed (.1 and .3kc) RA-117C-1 ~ RA-117 modified for use with RA220B RA-117C-2 ~ RA-117 modified for use with RA133A RA-117D ~ Special for RA167. Replaced RA273 RA-117E ~ Royal Navy Version for RA220 - may have had a solid state fast-attack/slow-recovery AGC circuit installed RA-117F ~ Swedish Version of RA-117A RA-117Q ~ Double tuned RF input with 60kc IF bandwidth. North American version RA-117Q-2 ~ British version of RA-117Q RA-117R ~ RA-117Q but with 100kc IF centered on 100kc RA-117S ~ Special for GCHQ Tewkesbury ref TX RA-6117 ~ RA-117 Version built in Silver Spring, MD, USA by RACAL Communications, Inc. Uses all USA components and hardware RA-6117A ~ Same as RA-6117, built in Silver Spring, MD RA-6117A-1 ~ RA-6117 with 100kc to 25kc IF conversion module mounted on outside of the rear panel of receiver (externally connected) - SN: 193 date-codes from 1966 Notes:
MA282 was a frequency changing coupler so the RA66
panadaptor would work with the RA-117 |
RACAL's Ham Receiver? |
Racal Communications, Inc., the USA-based company located in
Silver Spring, Maryland (from 1965 to '71,...Rockville, MD '72
to '97) built and offered a "ham receiver"
version of the RA-17,...the RA-71. The receiver was based on the
RA-17 and constructed in a similar fashion, Wadley Loop, cast aluminum
chassis, film-strip dial,...all of the familiar Racal features.
Tuning was from 500kc up to 30mc and used the same MC Tuning and
KC Tuning of the RA-17. Slight changes were made by adding a
Product Detector in the SSB/CW position and a tunable Notch
Filter. Also, the dial escutcheon was changed to a rectangular
set-up and the built-in monitoring speaker eliminated. Audio
output impedance or power is not specified but does indicate a
6AK6 AF Output tube. The knobs used were slightly different from
the standard RA-17 style. The RA-71 was built from 1965 thru
1966.
So,...why don't we see very many RA-71 receivers come up for
sale nowadays? The original advertised selling price was $1200! photo right: RACAL RA-71 |
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Details on RA-17 and RA-117 Setup and Operation |
Setting the
Power Transformer Primary Voltage on C-Series (USA) Receivers
- All of the RA-17C-Series receivers had their power
transformer primary taps set to 115vac from the factory. 115vac was standard line voltage in the
USA during 1960s. Today, most line voltages are somewhat higher,
usually running between 120vac and 125vac. Changing the power transformer primary
voltage input on USA versions will require moving one or two
soldered wire connections to other terminals.
The early RA-17C receivers used a Gresham T-1078 power transformer (UK RA-17L also used the T-1078 but provided primary voltage selector switches on the rear chassis apron.) The pin outs are printed on the label on the side of the transformer. The label is shown below because the Gresham pin-outs are somewhat different than later transformers. Later receivers that used solid state rectifiers have the Hammond power transformers that didn't have a 5vac winding or the HV CT. There isn't any terminal to winding information printed on these transformers. Only the terminal numbers are shown on the transformer. The terminal to winding cross-reference is not shown anywhere in the RA-17 UK manual and not even in the RA-17C-12 UK-USA manual. The probable reason is that the standard RA-17 British receivers had two voltage selector switches on the rear chassis for setting the primary voltage, essentially what's shown on the schematics. But, USA version receivers will have soldered wire connections to the power transformer terminals for setting primary voltage requiring access underneath the chassis. As mentioned, the terminals are numbered on the transformer but those numbers and their relationship to the primary winding aren't shown on the schematic. I'm not sure how the writers of the RA-17C Series manuals expected the USA users to set the primary voltage other than measuring the DC resistance of the windings and figuring out what went where. Fortunately, the RA-6117 manual has a power transformer drawing and the numbers are shown on the RA-6117 schematic. The later C-Series used a Hammond transformer. The USA-built RA-6117 receivers did have a slightly different power transformer (BTC Co.) but luckily both transformers are shown in the drawings. The terminal drawing, schematic and listing are shown below. The actual relationship of the terminal numbers to the primary winding is the same for both transformer types. Only the physical location of the terminals is different. Also note that in reference to the Gresham T-1078, if the 5vac winding terminals and the HV CT were eliminated, then the remaining terminals to windings layout is the same as the Hammond transformer. My line voltage runs 122vac so I've set my receivers and accessories to the 120vac setting. This requires soldering one wire to 125vac and soldering the other wire to -5vac resulting in 120vac input. With the terminals provided it's possible to set the primary voltage from a low of 100vac (110vac minus 10vac) up to 125vac (125vac minus 0vac) or 200vac (210 - 10) to 250vac (250 - 0.) |
Terminals Connections to Windings Cross-Reference
Terminal 20 - 0vac Primary Adjust - subtracts 0
from other Pri Term selected Terminal 23 - 6.3vac - connected to T1 shield
(Terminal 31) and to chassis Terminal 26 - 110vac Primary Terminal connections are the same for either TF4TX03LA or TF1RX03YY, only the physical location of the terminals on either transformer are different. |
Gresham T-1078 Transformer Label |
RA-6117 uses a BTC CO. power transformer identified as TF1RX03YY/BX-3944 with terminals as shown in the drawing on the right. |
The only schematic showing the terminal numbers as referenced to the actual windings of the transformer is in the RA-6117 manual. Shown above is a portion of the schematic showing the terminal numbers. The terminal number to transformer winding connections are the same for both types of transformers. |
Using HT-1 and HT-2 as Remote Standby - While the RA-117 receiver had an easily accessible remote standby relay to disable the receiver during transmit, the RA-17 only had a front panel standby and didn't supply any specific method to remotely disable the receiver. But, the RA-17L manual does mention that breaking the connection between HT-1 and HT-2 can provide a form of receiver muting when an associated transmitter is keyed. This can only be done if the Low Frequency Converter is not used since its B+ functions use the same HT-1 and HT-2 connection terminals. Operation of the receiver without the LF Converter requires that HT-1 be connected to HT-2 with a short jumper wire at the terminal strip. |
Using Date Codes to Estimate Receiver Build Date - Some components used in the RACAL receivers will have date codes on them for that component's date of manufacture. There are two that are easily found. The best date code was hand-written on the Gresham power transformer when it was built. Unfortunately, it is a true "code" and has to be interpreted since the code consists of two letters. The first letter is the year and the second letter is the month. Note the photograph in the power transformer section above, in particular, the Gresham T-1078 label. Note the handwritten letters "QF." This code is Q=1959 and F=June. Here's the breakdown of the letter code used. |
Q = 1959
A = January R = 1960 B = February S = 1961 C = March T = 1962 D = April U = 1963 E = May V = 1964 F = June W = 1965 G = July X = 1966 H = August Y = 1967 J = September (letter "I" wasn't used) Z = 1968 K = October L = November M = December |
The other date code is on the Plessey electrolytic
filter capacitor. This date code is a month and year.
The month is a three letter abbreviation, e.g. OCT, and
the year is just two digits, e.g. 60. Usually the
mounting of the filter capacitor makes seeing this date
code a little difficult. I've had to use a small dental
mirror to find the code but once you've spotted it,
reading it is easy.
Caveat on Date Codes - On the Plessey capacitor and the Gresham transformer,...these components were dated at their manufacture. Then they were shipped to RACAL, went into RACAL stock, then they had to be drawn out of stock to assemble a receiver. It would be expected that any date code will be a date somewhat earlier than the actual receiver built date. As an example, the RA-17C Mark II receiver has the Gresham power transformer that's dated "QF" or June 1959. However, the Plessey filter cap has the date code of "MAY 59" - at least a month earlier. Probably the earliest this receiver would have been built would be in August of 1959 (and that's just a guess.) Still, date codes can get you fairly close to a build date estimate. |
Meter Details for the RA-17
and RA-(6)117
- RA-17 receivers built for the UK were equipped with a 200uA fs meter with
a single scale to indicate RF and AF levels. Some early RA-17
receivers were equipped with a meter that has a "TRA" logo shown
on the scale as the manufacturer. Sometime during Mark II
production the meters were being supplied by Ernest Turner and
identified as a Model W909. Turner meters have a red index line
indicating the 10mw AF level into 600Z on the 200uA scale.
Ernest Turner meters are considered somewhat delicate by
enthusiasts and defective ones were sometimes replaced with
other types of meters. North American RA-17C versions added a
three-position rotary "meter" switch and an S-meter
function-scale (in green) was added to the meter. Ernest Turner supplied this "S-meter" style of meter on
early North American versions but the meter itself is still
identified as Model W909. By the North American C-12 version, the meter
was supplied by
Stark Electronic Instruments Ltd (located in Ajax, Canada) and identified as Model 605HSR.
The UK RA-17L Mark III versions still used Turner meters with
just the 200uA fs with 10mw marked.
If the S-meter position is used it will show a relative indication of signal strength but the readings will depend on several factors including antenna type, the received frequency, the setting of the RF Attenuator or the tuning of the preselector. The adjustment pot behind the cinch-plug (just below the meter) is for the S-meter function only. Note that the scales are slightly different between the Turner meter and the Stark meter. The Turner shows a little over S-7 at 100uA while the Stark shows a little less than S-5 at 100uA. The Turner meter shown is on a RA-17C Mark II while the Stark meter shown is on a RA-17C-12 Mark III. Stark meters were also used on the UK-built RA-117 receivers. The AF meter indication works only on the 600Z ohm 3mw line which has its own individual output transformer and is controlled by the Audio Level control located next to the AF Gain control on the front panel. If you have the Audio Level control set to minimum you will not see any indication on the meter. If you want to see an audio level then you have to install a load resistor of approximately 680 ohm 1/2W load resistor to the audio line terminals on the rear of the chassis. The other unused audio outputs should also probably have similar load resistors installed. With the meter switch in the RF Level position, if the BFO is turned on, it will show a constant level on the meter. RF Level only shows received signal carrier levels in the AM mode. In CW or SSB, the meter will show the BFO level plus the level that the signal is above the BFO level. Since CW and SSB are not 100% duty cycle modes the meter reading will follow voice or CW peaks that are above the BFO level. The meter used in the RA-6117 is a Honeywell Model HS2Z. It has the same type of scale as the Stark Electronics Instruments 605HSR meter but the housing is somewhat different having a convex glass cover. Four examples of meters used are shown below |
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Reworking the RA-17 Receiver The RA-17 or RA-117 are not easy receivers to work on. The semi-modular construction allows removing individual circuits from the chassis but almost all modules are a combination of hard-wiring interconnections to other modules or to component boards along with some coaxial cable-BNC (or British coax connectors) interconnections (the Calibration module does plug-in and has only one coaxial cable connection.) Almost all module removal will always require partial receiver disassembly and almost always some wire unsoldering. With good documentation, the process isn't too difficult but be prepared - none of the major modules just "unplug" or "plug-in." Luckily, most manuals are available online. The RA-17 and RA-117 are comparable to the R-390A or the 51J Series for level of circuit complexity. Comparing ease of disassembly for component replacement, the R-390A is physically much easier to work on because the modules are "plug-in" and easy to remove (well,...except the RF module.) The other comparison, the 51J/R-388, is not modular and some areas under the chassis are physically difficult get into for component testing or removal (the crystal oscillator is almost impossible to get into.) However, if you've successfully gone through R-390A or 51J receivers, the RACAL RA-17 will require about the same level of rework ability. |
RA-17 Receiver Alignment Overview General Info - Alignments should follow the basic idea of the instructions in the manual. The 40mc BP filter and the 37.5mc BP filter have several adjustments and the 40mc BP filter requires a spectrum analyzer with sweep generator (laboratory equipment) for accurate alignment. Originally, where there was access to the 40.0mc BP filter adjustments, metal labels were installed over access holes that warned "Do Not Touch - Prealigned." It's very common that these 40.0mc BP metal labels will be found missing for obvious reasons. Thoroughly read and reread the instructions before "diving into" an alignment. You should thoroughly understand how the RA-17 works before attempting an alignment. Adjustments are located almost everywhere,...top, bottom and side of the chassis. Expect to have to move the receiver on its side or rotate it around the bench for much of the alignment. Probably placing the receiver on its right side would provide access to all inputs and alignment adjustments with as little moving as possible. Since a R-load needs to be connected into the IF circuitry during alignment, the larger bottom cover needs to be dismounted. The R-load is necessary because during the alignment without the load the IF output presents a "broad double-peak" and if adjusted to one of the peaks would have the IF slightly misadjusted and trying to find the exact center of the "dip" (the center between the two peaks) is difficult. The 4.7K eliminates the "double-peak" for an accurate adjustment. Naturally, the top cover also needs to be off for the alignment but all tubes and circuits are shielded even with the top cover off. The left-side panel will have to be dismounted for access to the 100kc LC filter and access to C-136 (VFO-2 trimmer.) The manual's alignment procedure does mention that the equipment used should be of laboratory-quality and that a digital frequency counter will be needed for accurately aligning the Crystal Filter. Using a modern synthesizer-type RF signal generator would eliminate the need for a separate DFC (for checking the signal generator frequency.) The manual also indicates that using the Carrier Level meter as an output indicator is specified in most of the alignment measurements (using the uA scale set to 100 - half scale on the meter) but a VTVM can also be used depending on what exactly is being measured (the output of the 37.5mc BP filter requires a VTVM with RF probe.) Also, a heterodyne frequency meter is specified for alignment of the 40.5mc to 69.5mc VFO 1 but, nowadays, one might think a digital frequency counter could be used instead but there are difficulties involved when trying to measure VHF sine waves with regard to triggering points on the sine wave causing frequency readout errors. A modern oscilloscope that can sweep at 0.1u sec per division (10mHz per division) would show slightly over 4 sine waves per division at 40.5mc and just under seven sine waves per division at 69.5mc,...some modern 'scopes will also measure frequency in a digital display somewhere on the screen. Even a modern VHF receiver with synthesized digital readout of the received frequency could be used for the VFO 2 tracking alignment. RACAL's Alignment Procedure Caveats - Be prepared,...the alignment procedure is fairly complicated and it isn't exactly a "step-by-step" procedure. The writing is mildly convoluted making it somewhat difficult to follow. First, don't be in a hurry to complete the alignment. Read through the alignment procedure several times as this will help you to understand what is trying to be accomplished (this is assuming that this is going to be the first RA-17 you've aligned.) Like many 60+ year old instructions for electronic devices that require periodic alignment, the RA-17 manual was written at a time when most test equipment used vacuum tube circuitry and analog dials. Consequently, many of the steps described in the alignment procedure are due to the limitations of the test equipment of the time. The heterodyne frequency meter for VFO 1 adjustment is a good example of a type of test equipment that just isn't used anymore (although this might just be the best way to align the VFO 1.) The procedure has some expected measurements and specifications added into the instructions that are helpful but do lengthen the instructions quite a bit. Extra stuff needed,...a 4.7K resistor is required for loading the first IF transformer while it's being aligned. Also, a 1K resistor load is required for the Ant Tune (Aerial Tune) adjustments and a 0.1uf coupling capacitor and a 12pf shunt capacitor are specified. The 12pf shunt is for an external multimeter of a specific type called out in the procedure. The shunt might not be required depending on what equipment is actually used for the measurement. I used a military HP VTVM using a RF probe measuring RMS (Type ME-26D) and the shunt wasn't needed. Weird stuff,...the 100kc LC filter has two unconnected wires inside the shield-box that must be soldered to terminals inside the filter box. These wires connect the necessary built-in damping resistors for alignment (the shield-box must be remounted for alignment) and the wires are disconnected after the 100kc LC filter alignment is completed. The shield-box is on and off four times during the alignment! And, unexpectedly, to be able to dismount the 100kc LC filter shield-box, the left side panel of the receiver has to be dismounted! Two access slots are provided on the left side panel but why they are present when the side panel has to be removed is just one of those "weird" things. The Crystal Filter can be aligned through a single access slot provided on the left-side panel but dismounting the left-side panel has many advantages during the alignment and is highly recommended. The Crystal Filter alignment will require either a digital frequency counter to set an analog signal generator accurately (actually mentioned in the later RA-17C-12 manual) or using a modern synthesizer-type of RF generator. Using a synthesizer makes setting up the Crystal Filter very easy since the frequencies are just "punched in" and the accuracy is unparalleled. Pains and Oddities - To further complicate alignment, ALL of the adjustments are referenced by using the component ID, e.g., adjust L22 or C127, etc. and then there's no "specifically for alignment" locator drawing pointing out just where the particular adjustments are. You have to use several of the component identifier photos/drawings to locate the actual adjustment specified. Even then not all of the identifiers are shown. For example, the 4.7K R-load is referenced to the inductors of the IF transformers but the actual connections to the IF transformer terminals aren't mentioned and the terminals aren't identified on the schematic either. You have to trace the wiring (on your first alignment anyway) to actually know which terminals to connect the 4.7K R-load to. Another problem is C-195B C-trimmer on the second IF transformer,...it's not even shown on the Mark II schematic but it is present in many Mark II receivers. Additionally, C-195B isn't shown on the component identifying drawings. One has to just assume that the unidentified C-trimmer on the second IF transformer must be C-195B. While carefully doing the read-through of the procedure (several times,) locate ALL of the adjustments and mark them in pencil on the component photos/drawings and add pencil notes to the procedure in the manual (again, assuming this is your first RA-17 alignment.) That way you'll know where all of the adjustments involved are located before you start the alignment. This is just one of several tedious pre-alignment steps that are required on just about any complex receiver on the "first" alignment. Some receivers will have identifying markings on the adjustments on the chassis from technicians that performed alignments in the past. They are helpful most of the time. Since the receiver is on its side for most of the alignment, clip leads can be used for connections under the chassis (ball-clips work best but alligator clips also work.) For the 4.7K R-load needed, making up the resistor with wire clip leads in advance will help (although it's only needed twice.) Using tube extension sockets will make signal input connections much easier. Most of the tools needed are standard alignment tools. Non-conductive types might be needed in the front end of the receiver. If the receiver has been totally disassembled for a complete rebuild, the manual's alignment procedure does provide instructions for setting up the mechanical alignments necessary. Other Complaints - Due to the VHF conversion that has VFO 1 operating from 40.5mc to 69.5mc and the 40mc BP filter along with the 37.5mc BP filter, one might find that a lot of their vintage test equipment just can't operate at those frequencies. Although I found that my General Radio DFC worked great for measuring the 1.000mc crystal oscillator, it was totally confusing to use for measuring the output f of VFO 1 (just adjusting the trigger would then result in a different frequency display.) The VTVM ME-26D worked fine for HF RMS measurements when using its RF probe. For all frequency requirements below 20mc, the HP synthesizer worked great. For higher frequencies I used a FNIRSI Oscilloscope with 50mhz synthesizer signal generator combo and that worked fine. What would be nice additions (for me) to the test gear for aligning RA-17 receivers would be a good spectrum analyzer with tracking sweep generator that can operate at MW up to VHF, a separate modern sweep generator that operates up to 100mc and a VHF receiver with synthesizer digital frequency readout capable of covering 30mc up to 100mc. Alignment Procedures Should be "Marked Up" - The RACAL manual's procedure doesn't "read" like the typical U.S. Army Technical Manual (TM) instructions that were written for Army radio technicians to easily follow in a "step-by-step" method and accomplish the alignment in a "quick and timely" manner. RACAL's alignment instructions aren't as difficult to follow as, for example, the Hammarlund SP-600VLF receiver's "impossible-to-implement" instructions but the RACAL instructions definitely are not easy to casually read-through unless you understand exactly how the receiver is designed to work. The instructions are not written to allow a "quick and easy" method of alignment either. But, the more you read the procedure, the easier understanding it becomes. Don't be in a hurry, re-read the procedure several times and go ahead and make pencil notes in the manual. It all helps on the "first" alignment. Modern Test Equipment - Is it possible to go through the RACAL procedure and eliminate the 60 year old test equipment references and substitute modern equipment? Using modern test equipment will usually be easier to adjust, much more accurate in the set up and give better results for the alignment. The Internet has quite a few examples of "updated" procedures with hints on using modern equipment for aligning the RA-17. Some of these instructions are selected portions of the complete procedure and most of those are about the 40mc BP filter, the 37.5mc BP filter or tracking VFO 1 with suggestions on aligning these difficult to adjust circuits. In fact, the RACAL manual's procedure says that the 40mc BP filter shouldn't be tampered with unless you have a sweep generator and spectrum analyzer which, 60 years ago, nobody had except for commercial outfits and the military. Nowadays, good quality spectrum analyzers with built-in tracking generators are very accurate, very small but also pretty expensive. The are quite a few low priced DSA - Digital Signal Analyzer - devices that might work in combination with other equipment. These devices are made in China and are basically a two channel oscilloscope with a built-in RF synthesizer signal generator. There's one Chinese tablet-sized 2 channel oscilloscope with RF synthesizer generator that claims to also be a spectrum analyzer, all of about $295 (the DPOS350P.) However, the RF synthesizer generator in this particular device unfortunately doesn't have a sweep function that works with the spectrum analyzer so sync'ing becomes impossible. This type of spectrum analyzer is referred to as FFT or Fast Fournier Transform which transforms the amplitude vs. time of the 'scope to amplitude vs. a frequency spectrum. In other words, FFT only shows basic signal strength over a wide frequency range which is good for harmonic content types of observations. If you have (or have access to) a spectrum analyzer with tracking generator then alignment of the 40mc BP Filter becomes possible (although check performance first using the spectrum analyzer, adjustment may not even be necessary.) If you don't have the proper test equipment then don't attempt the 40mc BP filter adjustments. It's possible to check the 40mc BP filter response with a signal generator but it's not a very accurate procedure and certainly shouldn't be used for adjustment. The use of a synthesized signal generator also makes the entire alignment much easier. When the RA-17 was built, RACAL had test jigs with oscilloscope displays and built-in sweep generators with markers for adjusting the filters and it was still a fairly time-consuming process. Modern test equipment is probably ten times more accurate than what RACAL used 60+ years ago. If you can afford it, modern test equipment will ease all of the adjustments quite a bit provided you know how the RA-17 is supposed to work and you know how to use the modern test equipment and you know what you're looking at. Check www.radiomuseum.co.uk as Allan has multiple pages about working on various types of problems with the RA-17 and details on aligning the RA-17 BP filters and VFO 1 with a modern equipment. Lots of photos too. Summary - Like any complex receiver, the "first one" worked on is your "learning experience," any that follow become more familiar and are almost always much easier to get through. If you've successfully reworked R-390A or 51J receivers, then you'll sort of know what to expect in a RA-17 or RA-117 receiver. UPDATE NOTE: Most of what is written above is based on the RACAL manuals for the RA-17 Mark II and the RA-17L and the RA-17C-12, both Mark III receivers. I've found a British Military Technical Handbook for Field and Base Repairs for the RA-17 Mark II and for the RA-17L Mark III (hereafter referred to the Handbook.) Since this handbook was written for technicians (I think) it seems to be very direct in describing each of the steps necessary for alignment which helps to clarify the tasks. It's basically the same information that's in the RACAL manuals but presented in a somewhat easier-to-follow format. However, there are absolutely no component location drawings provided so the user has to have component location drawings/photos from another source (the RACAL manual, probably.) The Tech Handbook is from 1967. I found this manual/handbook on the Internet while searching for alternate manuals for the RA-17 Mark II receiver (free download from VMARSmanuals.co.uk.) As mentioned, the handbook covers both the Mark II version and the L Mark III version. This Handbook should be used along with the RACAL manual - it can't be used exclusively because of the lack of component location information. |
RA-17C Mark II - Details for a "First" Alignment Performing the "first" alignment on a "new-to-you" piece of equipment is always time consuming. If the piece of equipment is complex then even more time is needed. Before the alignment can be performed you have to become familiar with the design. That requires thoroughly reading and understanding the circuit descriptions in the manual. Next, the alignment procedure has to be thoroughly read (and reread) to understand exactly what needs to be accomplished. Sometimes procedures are easy to understand, even for complex equipment. Other times, a poorly written procedure complicates what could otherwise be an easy task. Going though the "first alignment" will usually reveal if different types of test equipment (perhaps other than what you have) are going to be required. But, ALWAYS,...the "first alignment" is a tough one that takes a lot more time to accomplish because so much has to be "learned" before you can easily perform and successfully complete the tasks. The "second" alignment is normally much easier and the time involved much less than that "first" one. I've detailed each section of the alignment procedure with notes and observations along with a photo of the alignment adjustment location. The following section isn't an alternative to the RACAL alignment procedure,... it's just additional information that might be of some help as you work your way through that "first alignment." |
Jul 25, 2025 - I've
owed this Mark II for several years now. It didn't work when
I first got it but nothing serious was causing the
problems,...just several very weak tubes and a few
mechanical problems. The Mark II seemed to work fairly well, though
not at the level of the RA-17L or the RA-17C-12, both Mark
III receivers. I didn't do an alignment since the Mark II
seemed to be working okay. I hadn't used the Mark II as a
station receiver, ever. I used it with a RA-237-B LF
converter for a while, listening to NDBs and it seemed to
work fine for that purpose. But,...fresh alignments always seem to improve a
receiver's performance so I decided to put the Mark II on
the bench. Luckily, I had a complete Mark II Racal manual
and I had a copy of the Tech Handbook for the Mark II, so
documentation was okay, though I was to find out that the
RA-17C Mark II has a lot of Mark III features requiring both Mark II and
III procedures. Each section of the alignment procedure ended up will
lots of pencil notes and observations along with
hints from the first alignment experience. Test equipment was laboratory
quality although not everything was modern test gear. I was
using a HP 3325A synthesizer RF generator, a military
ME-26D VTVM
and a modern FNIRSI DPOS350P
combination 2 channel oscilloscope, RF signal generator and
FFT type of spectrum analyzer. I also had a
General Radio 1192-B Digital Freq Counter,
HP 606B analog RF signal generator and a
HP 3312A sweep generator on standby
if needed. Dates are to show the length of time a
RA-17C Mark II alignment can take (if you're not in any particular
hurry.)
Set-up - The top and bottom covers need to be removed from the chassis. The left side panel must be dismounted to access several adjustments during the alignment. The receiver is placed on its right side but will often need to be turned over for top side tube removals, signal inputs or adjustments. For the initial alignment, the 100kc IF, V12 has to be removed from its socket. The signal generator input is through a 0.1uf capacitor to the grid of V14 (pin 1, I used a tube socket extender for an easy connection.) Signal level is about 300mv RMS for half-scale on the CL meter in RF Level. IF Gain at max, NL off, MAN selected and the speaker can be turned off, if desired. Not all changes in the set-up are mentioned in the following sections. I'm calling attention to points of confusion or unusual steps that are required by the alignment procedure. At all times through the alignment, follow the procedure instructions exactly. |
100KC IF - Jul 26, 2025 - This alignment is straight forward with no real difficulties but you do have to follow the instructions - exactly. Some confusion might be a result depending on the model receiver being aligned and the procedure being used. The 100kc IF alignment procedure is slightly different for the Mark II when compared to the Mark III. The Mk III instructions indicate that C-195B is peak adjusted first but C-195B isn't even on the Mark II schematic (that I have, anyway.) However, C-195B is present inside the second IF transformer in the RA-17C, a Mark II receiver. I adjusted the 100kc IF as described in the RA-17C-12 Mk III instructions. Another glitch is the absence of any indication of how the inductors in the IF transformers are connected to the base terminals. The info isn't on the schematics and it's not mentioned in the instructions. The terminals on the bottom of the IF transformers are marked "1, 2, 3 and 4" and the wiring has to be "traced" to see what components are connected to which terminals to identify primary from secondary (this is for the first IF transformer that has a 4.7K load installed for adjustment.) The primary winding is between terminals 4 and 3 (referenced as L72.) The secondary winding is between terminals 2 and 1 (referenced as L73.) Some confusion might occur as the load is placed on the primary and the secondary is adjusted and, when the secondary is loaded, the primary is adjusted. Follow the instructions exactly and no problems will be experienced. The photo to the right has the second IF transformer centered and the numbers are easily visible (the 4.7K R-load has to be clipped to the other IF transformer to the left in the photo.) After adjustment, the 4.7K is removed and the IF bandwidth is determined by varying the input frequency and watching the CL meter showing two peaks, then the capacitor C-191 is slightly adjusted for equal peaks. The RA-17C 100kc IF was very close in alignment although C-191 did need just a slight "touch-up" for equal peaks in the IF bandwidth response. A HP synthesizer-type RF signal generator was used for this alignment. |
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100KC LC Filter
- Jul 27, 2025
- Removal of the shield-box over the 100kc LC Filter is why
the left side panel has to be dismounted. Once the
shield-box is dismounted, then it's easy to find the two
disconnected wires that need to be soldered to the nearby
terminals (there might be wire or solder residue on the
terminals that further identify their purpose.) Both wires
need to be connected to their respective terminals. The
photo to the right shows the 100kc LC Filter with the cover removed.
The second and third C-trimmers down from the top have the short red
wires showing. They connect to the terminal that the 470K resistor
is connected to. When these wires are solder-connected, then the
shield-box is remounted and the alignment can proceed. The signal generator is connected through a 0.1uf cap to pin 5 of V12 but the tube is not installed in its socket. Receiver bandwidth is set to 1.2kc and the signal generator is set to 100.000kc exactly (I used the HP 3325A synthesizer generator so it was just a matter of "punching in" the exact frequency.) The upper three C-trimmers are adjusted for maximum indication on the CL meter (in RF Level) and then the lower left C-trimmer is adjusted for peak response. This order is repeated a few times to be sure the settings are accurate. The lower right C-trimmer isn't adjusted at this time but is adjusted during the Crystal Filter alignment. Next, the shield-box is again dismounted and the two wire jumpers are unsoldered from their respective terminals and tucked into the space between the trimmer and the fixed capacitors. Then the shield-box is remounted. The six bandwidths are then tested for their proper response by varying the input frequency (the synthesizer can be "step adjusted" by just holding the "modify" button in) and watching the CL meter for the indicated -6db points and -66db points. The 0-200uA scale on the CL meter can be used to estimate the -6db points. The adjustments on this 100kc LC Filter were "right on" except for C-148 (lower left C-trimmer) was just slightly off. Set-up for this adjustment takes longer than the actual setting of the trimmers because of the need to remove the shield-box, solder the jumpers, install shield-box, adjust, remove shield-box, unsolder jumpers, reinstall shield-box. Total time,...about 30 minutes. |
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Crystal Filter -
Jul 28, 2025 - V12 is used as the input point by using pin 5 but the tube itself is
not installed. The initial Crystal Filter adjustment is at 100.000kc
by adjusting C-148 on the 100kc LC Filter and C-110 on the "chassis
side" of the Crystal Filter assembly. 750kc is the bandwidth used
for the RA-17 Mark II but 300kc bandwidth is used for the RA-17L
Mark III versions. 1.25kc, 3.0kc and 8.0kc bandwidths don't use the
Crystal Filter so only 750hz, 300hz and 100hz are adjusted using the
Phasing trimmers on the outboard side of the Crystal Filter
assembly (from right to left, C-120, C-119 and C-118.) The procedure has the adjustment input frequency changed
to 101.250kc as the center frequency. It isn't explained why this
frequency is used but I think it's because the Crystal Filter was
primarily for CW or data reception. Usually, when adjusting a
Phasing control, it will be in one position for nulling a heterodyne
and in another position for maximum selectivity. The slight offset
in frequency probably assures that the Crystal Filter is set for
maximum selectivity. That's just a guess, since
it's never really explained in the manual. The Handbook procedure is actually much easier to use for the Crystal Filter adjustment since it has a table that shows the input frequency, which Phasing trimmer to adjust and the expected frequencies to expect for a bandwidth of -6db (-66db is also shown but this is impractical to measure accurately using the CL meter.) The RA-17C-12 procedure has all of the same data but written out in sentences within one paragraph which is a little more difficult to follow. The RACAL Mark II manual is like the RA-17C-12 procedure. I think the Crystal Filter section is burdened by listing too much data for testing specifications. The table used in the Handbook just "lays it out" making it very easy to follow. I just measured the -6db points of the selected bandwidths to see if I was close with the adjustments I made. The chart shows the expected frequency input that results in the -6db roll-off for each bandwidth. Very easy. As mentioned in the procedure, extreme accuracy of the input frequency is necessary to measure the bandwidth. The manual specifies using a digital frequency counter with the signal generator,...and this will work fine, if you have to use that method. I was using a HP 3325A synthesizer signal generator, so all I had to do was "punch in" the frequency desired and I was ready to go. For varying the frequency for bandwidth measurement, the synthesizer can easily "step" up or down in frequency by any increment that is programmed in. Very quick and easy. |
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VFO-2 (KC VFO) Tracking
- Jul 28, 2025 - This is the KC VFO and
the adjustments are to have the 0 to 1000kc
film strip to accurately track across its range. C-136 is the VFO-2
adjustment for the low end or "0" on the film strip. You have to
reinstall V12. The receiver is set to the
CAL position and
the BFO in the off position. The index for the KC dial has to be centered with the
MC index. At "0" on the dial, C-136 is adjusted for zero beat. Then
the film strip is moved to the 1000kc end and tuned to the closest
CAL marker. My Mark II was off (reading low) by about 8kc which is quite a bit.
You have to reach in and slightly pull both sides of the film strip
gently to the left. This causes a "loop" in film strip as
it goes around the drive sprocket on the left. Then the film strip
can be moved as needed. I needed to move the film strip about 8kc
in a clock-wise direction. Then the film strip is released and centered
on the drive sprocket teeth. This ended up with the film strip
at 1000kc and zero beat. Return to 0kc and readjust C-136 for zero
beat. Go back to 1000kc and you'll probably have to reposition the
film strip on the drive sprocket again. Go back to 0kc and readjust
C-136 for zero beat. I only had to go through this "back and forth"
twice to correct the 8kc error. So, it's not too bad. V16 is directly
in front of C-136 so you have to remove the V16 tube shield and then
use a long, thin screwdriver for the adjustment. To actually be able
to adjust C-136, the left side panel can't be installed since
there's no access hole in the side panel and there's literally no
room to access C-136 with the side panel installed (even pulling V16
and V17 is difficult with the left side panel installed - using a
"tube puller" is almost a necessity.)
This VFO-2 tracking alignment is pretty easy. I corrected the 8kc error I had in about 15 minutes of adjusting. Just as a note,...since you are handling the film strip with your fingers be sure your hands are clean and dry. Also, be very careful and gentle with the film strip as you create the "loop" to derail the sprocket holes from the drive sprocket teeth. It all went okay on this receiver but if, for some reason, the film strip is dried out and brittle problems could easily happen. This alignment resulted in the 0 to 1000kc range tracking
perfectly. But, in checking the exact linearity, I found that about
half of the 100kc test points had errors from 2kc up to as much as
4kc. This requires gaining access into VFO-2 and bending plates on
the air variable capacitor to correct the linearity problems. It's
really not bad enough to go through that effort since the dial index
can easily correct for any calibration needs. |
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BFO - Jul 28, 2025 - Switch the receiver to CHECK BFO position. The BFO shield-can is in front of the second IF transformer and partially below the built-in loudspeaker. There's one access hole for the trimmer adjustment. Looking at the next photo below, the BFO shield-can is visible just behind the loudspeaker. With the receiver in CHECK BFO, make sure the BFO knob is set to "0." Use the BFO trimmer C201 (BFO shield-can access hole) to zero beat the BFO. Check that the heterodyne note is approximately the same frequency (at +/- 1kc) on each side of "0." If the response isn't symmetrical, check to be sure the shaft position mark is up, then reposition the BFO knob on the shaft to indicate "0" and adjust C201 for zero beat. The frequency each side of "0" should now be a symmetrical response. Quick and easy. NOTE: On the Mark II versions, the BFO knob is a standard knob with set screw. On the Mark III versions, the BFO adjustment is a vernier mechanism with two knobs. The rear index knob is extremely fragile and easily broken. Be careful if removal is necessary. |
2mc - 3mc Mixer
- Jul 28, 2025 - This
adjustment is for the LC trimmers to also track with the KC dial.
There are three C-trimmers and three L-adjustments. The alignment
points on the film strip are at 100kc for the C-trimmers and 800kc for the
L-adjustments. The 1.000mc crystal is pulled for this alignment. The RF signal generator is connected to TP-3 on top of the chassis.
Input frequencies are 2.900mc for 100kc and 2.200mc for 800kc. Tune
for peak response using the RF Level on the CL meter. Straight
forward instructions that are easy to follow. I didn't have any
errors in any of these adjustments. Many times, these access holes will be covered with yellow tape. Sometimes holes are punched through the tape or the tape is removed entirely. The tape can be carefully removed for the alignment and then reapplied when it's finished. The tape can be secured with a small "dot" of Duco Cement, if necessary. This particular adjustment is very easy and doesn't take long to accomplish.
NOTE: Date lag to the next step was due to waiting for delivery of the FNIRSI DPOS350P. |
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37.5mc Bandpass Filter
- Aug 1, 2025
- This filter isn't particularly difficult to adjust, but there are eight adjustments under the chassis
and two on top of the chassis that set up
this 300kc wide, 37.5mc CF Band Pass Filter. There are two shields
with access holes
over the filter under the chassis. If the receiver is on its right side, then directly
at the rear of the central cast housing is one shield that, with the
receiver on its right side, will be vertically oriented. At the
bottom of the housing is another horizontally oriented shield. Both
of these shields cover the entire 37.5 mc BP Filter. There are two
can-shield type adjustments on top of the chassis just behind
VFO-1/MC VFO (L28 and L33.) There are
ten adjustments that define the shape of the passband. In the early
Mark II procedure L50 is also adjusted but the Mark III procedures
and the Handbook procedure indicate that adjusting L50 will affect
the 40mc BP Filter alignment so it shouldn't be adjusted. I didn't adjust L50.
C108 can be adjusted if there seems to be interaction between the
37.5mc BP filter and the 40mc BP filter. With a very accurate signal generator input on TP-1 (I used the FNIRSI synthesizer since the HP's max f is 20mc) and a HP VTVM (ME-26D) with RF probe monitoring TP-3 (measuring RMS,) exactly 37.500mc is used as the frequency input and the appropriate trimmers are adjusted in order for a peak output as shown on the VTVM. I went though the adjustments twice just be sure they were at maximum (all of the trimmers were very close and only required a slight adjustment.) In the RACAL procedure, a specific multimeter is called out and this multimeter might need to have a 12pf capacitor shunt. The procedure indicates that this capacitor shunt might not be needed. I wasn't using the specified multimeter (a British make) but I used a Military HP VTVM ME-26D with RF probe instead (without the shunt.) The 37.5mc BP Filter is tested by accurately measuring at what frequency the -6db points are by tuning the signal generator both above CF and below CF, noting the frequency where the -6db points are located. The mean difference should be 37.500mc +/- 20kc and the -6db bandwidth should be within 229kc to 300kc. Total time was actually more for the set-up than the adjustments,...about 20 minutes total. Photo Right - Notes: L2, C2 (marked "XTL-C2") access holes are shown for 1.000mc Crystal Osc. adjustments and C7 (marked "X") is part of the VFO 1 adjustment. |
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40mc Bandpass Filter Check - I don't have any method to provide a 40mc sweep frequency input to the 40mc Bandpass Filter. There are glued-on metal tags covering the access holes with "DO NOT TOUCH PRE-ALIGNED" printed out warning not to tamper with the RACAL alignment. To access the 40mc BP filter (if you have a problem) the screws can be taken out to remove the cover entirely. However, if realignment is necessary, then these "stick-on" metal tags have to be "peeled off." I'm not sure if they can be reattached afterwards. If the receiver is working and this is just a "touch-up" alignment then leave the 40mc BP filter alone. Unless a sweep generator and spectrum analyzer with markers are available all that can be done is a check of the passband curve using a RF signal generator and digital frequency counter (or a synthesizer type generator.) Since I don't have the necessary equipment all I can do the -6db test that just uses accurately measured frequency inputs and then measures the output of the filter and determines the rough shape of the passband. A VTVM with RF Probe is used to measure the RMS output. A synthesizer RF generator provides an accurate frequency input (although the HP606B could be used with the GR-DFC working off of the RF sync pulse.) The Handbook has a special logging chart to write in your results of the test, step-by-step. Then you can list the -6db points and determine the shape of the filter. This logging chart isn't in the RACAL manuals. The Handbook can be downloaded from www.VMarsmanuals.co.uk. This method is not anywhere near accurate enough for any type of adjustments to the 40mc BP Filter. I would need a sweep generator that can go up to at least 50mc. At the moment all I have is the capability of sweeps up to about 20mc. |
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1.000mc Crystal Osc Check
- Aug 3, 2025 -
Use a digital frequency counter to confirm that the 1.000mc oscillator
is accurate. The procedure says to access PL2 but that's located under
the shield or under the VFO 1 chassis. The procedure probably meant to
indicate PL3A which is the "1 MC/S" output BNC (or British equivalent)
for the LF Converter that's on the back of the receiver (PL2, PL3 and
PL3A are all connected to the same place - the 1.0mc oscillator output.) The adjustments are
L2 and C2 which are located under the central shield under the
chassis (access holes provided.) Only adjust L2 for maximum output and "pull" the frequency
using C2 if the 1.000mc oscillator is way off. The
digital frequency counter used must be able to read 1,000,000.0hz
directly for accuracy (10 x 7th is the spec which is one decimal place to the
right of 1,000,000hz. For calibration purposes, usually the measuring
instrument should have 10X the accuracy over the specification of what is being measured.)
Usually, the 1mc oscillator doesn't need to be adjusted and shouldn't be adjusted unless an accurate DFC is available. My General Radio 1192-B DFC (the greatest resolution DFC I have) can read 1.0mc out to seven digits or 1,000,000hz. Okay for a check but not to do any adjustments unless, like me, you find the crystal oscillator is running at 1,000,043hz. C2 could only "pull" the frequency down to 1,000,023hz. Oh well, that will have to be close enough (~0.002% error.) |
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VFO 1 (MC VFO) Tracking
- Aug 3-4, 2025 -
The procedure indicates that a "wavemeter" (probably actually
a VHF heterodyne frequency
meter) is to be used in this alignment. One would
think that a Digital Frequency Counter would be more accurate and easy
to use. One would also think that since the VFO 1 output voltage will be around 1.5vrms, there shouldn't be any trouble getting the DFC to "trigger" on the VFO
output. However, the problem is accurate triggering of a DFC is
very difficult
when the sine wave that's being measured changes amplitude as it's tuned and
that results in the trigger-point on the sine
wave slope changing with unreliable frequency indications. At VHF, most
older DFCs can't be relied upon for accurate sine wave frequency
indications since the frequency indicated will change radically
depending on the waveform. The problem becomes how to
measure the actual frequency of the VFO consistently and accurately.
Allan's Virtual Radio Museum in England used a modern VHF receiver with
digital synthesized frequency readout. The receiver was "tuned" to just
"pick up" the VFO so the shape of the wave wasn't particularly
important. This is similar to the RACAL procedure of using a frequency
meter. Allan found that this VHF receiver method worked quite well. I'm
going to use the FNIRSI DPOS350P since I can approximately measure frequency using
one of the 'scope channels and the circuitry in that device should be able to cope
with the VHF waveform (it's a 350mHz 'scope.) One of the selectable
parameters is a frequency counter that measures the waveform on the
'scope channel. Another advantage to using the 'scope it that the VFO 1
output waveform can be observed.
The 1mc crystal and V12 have to be removed. Then a pick-up loop for
the DFC input is wrapped
around the base of V7 (shield removed, pick-up loop is just a few turns
of insulated wire connected to the measuring device input coax cable
center conductor.) The two adjustments, L36 and C77 are both hidden by the Calibration
Module. Luckily, the Cal Module is very easy to unplug and place over to
the side, out of the way. Loosen the knurled nut and remove the thumb
screw then the Cal Module can be unplugged. With this module out of the
way, now L36 and C77 are easily visible. L36 has a lock-nut on the
adjustment. L36 is adjusted for 40.50mc with the MC dial centered on "0"
and then C77 is adjusted for 69.50mc with the MC dial centered on "29."
Repeat the adjustments to confirm that tracking is correct. Next, check
each of the MC numerals 0 through 29 to see that the correct frequency
(a 1.00mc change with each numeral) happens at about the center of the
index line for the numeral. >>> |
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>>> This adjustment sounds easy but expect
many difficulties unless you have an accurate method to measure the VFO 1
frequency. My first attempt using just the GR 1192-B DFC was a total
failure. I just couldn't really tell what was happening since I couldn't
observe the waveform. My next attempt used the
DPOS350P and this made
the adjustment pretty easy. I was able to use a 10:1 probe for better
frequency response and I limited the 'scope response to 150mHz (it can
go up to 350mHz.) I set up the sweep to 0.1usec per
division and enabled the frequency counter. With the set-up as described
above very little difficulties were encountered. I really couldn't get a
good indication of 40.5mc at "0" on the MC dial so I used "1" on the MC
dial and adjusted L36 for 41.5mc. As I increased the frequency of VFO 1,
the 'scope showed why the DFC didn't work. The amplitude of the VFO 1
output changes quite a bit and the harmonic level is relatively high
(can cause false triggering on the DFC.) I just used the vertical
amplification to have a good waveform showing and the 'scope's frequency
counter worked fine. Setting "29" is very touchy, just getting close to
69.5mc is difficult. Then I had to go back and forth about three times
to get VFO 1 tracking pretty good. The index marks are exact on some of
the MC settings and maybe the width of the index slightly off on others.
Without rebuilding VFO 1 with new capacitors and replacing out of
tolerance resistors, this is about as accurate as I can get it. A check of the VFO 1 output will require removal of V7 and checking TP-2 with a VTVM with RF probe (or an oscilloscope.) Verify that the output is about 1.5vrms on all 29 positions of the MC dial. C7 can be adjusted (under the chassis in central large shield area with access hole) for equal response between "28" and "29." Replace V7, V12 and the 1mc crystal. A quick test of the calibration,...with an antenna connected and the KC dial set to "0" I set the MC dial to 10 and when the receiver came up, WWV 10mc was right on. I went to 15 on the MC dial and WWV 15mc was right on. I went to 20 on the MC dial and WWV 20mc was weak but was "on frequency." I checked 20M and 40M. I heard a CW signal on 20M and a weak SSB station on 40M. I was using an indoor loop antenna so that's why the "lack luster" performance. Everything was where it should be so the calibration is much better than it was at the start of this alignment. This has been the most time consuming part of the alignment. This was mainly because of using an inadequate device for the first attempt. Using the capabilities of the DPOS350P allowed for an accurate set-up that took about 30 minutes to accomplish. |
Ant Tuner -
Mark II Only - There are six inductors on top right side top of the VFO
1 chassis that adjust the tuning range of each of the six selectable "AE
Range" or "ANT Range" positions of the switch. These inductors only
adjust the span of the tuning range specified by the position of the
switch. There should be somewhat of an overlap between positions. This
really only has to be checked since adjusting C18 "AE Tuning" or "ANT
Tuning" actually "peaks" the adjustment. The test is just to confirm
that the range of the L adjustments does allow each of the six ranges to
tune the span fully. The procedure for the Mark II is vague and only
states that L4 through L9 should be adjusted for an overlap but then
never says which inductance affects which tuning range. The 16-30mc
(highest frequency AE Tuning range) is controlled by L4 and this
information has to be found from the schematic. Then the locations of L4
- L9 can be found on the chassis component identification drawing. The
inductances mostly control the lower f of the tuning range. Set the
receiver, for example, tuned to 16mc (MC on "16" and KC on "0") and the AE Tuning to the 16-30mc
band and set the AE Tuner C fully clockwise. Adjust L4 for maximum
background noise. Check 30mc with the receiver set to "29" MC and KC to
"1000" to verify that the AE Tuner can maximize received noise by
rotating the tuner CCW. Basically the same procedure is used for the
other AE Tuner and Tuning Range settings. The L adjustments aren't
"sharp" so you have to watch the CL meter or use a signal generator
input to the antenna as a signal source strong enough to show an
indication on the CL meter. Then test to see if the upper end is still
within the adjustability range. There are only the six slug-tuned
inductors used for the Mark II receivers since the antenna coils are
"auto-transformers" without primary windings. Mark III Only - The Mark III actually uses RF transformers with primary windings and has both L and C trimmer adjustments to accomplish the correct span for each band's tuning range. The procedure for alignment is much more involved than the Mark II adjustments. Removal of vacuum tubes, 1K load resistor and several adjustment steps that are described in the manual. For the most part these adjustments are to confirm that the "AE Tuning" works correctly and has sufficient adjustability to span the tuning range that's selected. |
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Calibration Osc.
- If a problem is experienced with the 100kc markers it might be
possible to restore the signal by adjusting C70 and L75 slightly
until the signal appears again. Further troubleshooting requires
that the entire module be out of the receiver which would require an
extension cable (octal socket and octal plug interconnected with
wires) be made up. If there's a functional problem, probably a
visual inspection along with a fixed capacitor replacement and
checking R values would likely restore functionality. Making up a
special extension cable seems a bit excessive for a simple circuit
that can probably be "shotgunned*" into working. The procedure in
the manual gives all of the data necessary to troubleshoot the
Calibration Osc somewhat external from the receiver if you want to
go that way.
* "Shotgunning" is a technician term for wholesale component replacement to correct a problem rather that troubleshooting to the component level. However, when you're dealing with components that are 60+ years old, sometimes there are so many defective parts, replacement of all paper dielectric capacitors and checking all resistor values is faster and does get the device working, which is the object. |
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Alignment Summery -
Total time spent on this project was ten days but several of those days were
non-productive and spent waiting
for the DPOS350P to be delivered. I wasn't in any particular hurry
on this alignment so I never worked on it more than about an hour or
less each time I tried to accomplish something. Since it was the first time I'd performed a "full
alignment" (sort of) on a RA-17 receiver I knew it was going to
take some time. If I had to guess, I'd say
total actual time spent on doing the physical alignment was about three hours. Of course, that's not adding
the time necessary for "set up time" and disassembly-reassembly, or to read and re-read the alignment procedure,
or to read
the circuit descriptions to clarify operations, or go through the
photos and locate all of the alignment adjustments. This probably
added another couple of hours. I'd expect the next RA-17 receiver to
probably take about half that time, or about an hour plus some
set-up time. But, that's
if no serious problems are found. I didn't do a rebuild on this
RA-17C Mk II and I'm sure that the two VFOs would probably have been
easier to adjust if they had been rebuilt. The IF section of the
receiver was pretty much "right on." A few slight adjustments were
all that were required. The 37.5mc BP Filter also was "right on." The
only problem area was VFO 1 and most of that was due to using
improper test equipment on the first attempt. I'd have to say that using
modern test
equipment will definitely make the alignment go much easier. The HP
3325A Synthesizer made the IF section, 100kc LC Filter, the Crystal
Filter, the VFO 2 and the 2-3mc Mixer alignment a
"breeze." The DPOS350P made all the difference when aligning
the 37.5mc BP Filter and VFO 1.
I hate to admit it, but trying to use "vintage test equipment" will make a RA-17 alignment
much more difficult and, in some cases, impossible. A couple of reception tests showed that even though most of the "as found" adjustments had seemed close, they must not have been that close in reality. Immediate sensitivity improvement was very apparent. Once I had the receiver connected to the Collinear Array a multitude of 20M ham stations were received including several extremely strong SSB signals. 40M was also alive with signals. Even very weak 40M signals could be intelligibly received (in other words,...not lost in the noise.) The receiver seemed to have much better sensitivity and a lower noise floor than before. The calibration on the MC dial was a vast improvement with the index never being outside the width of any of the dial MC indicator lines. The KC dial tracking was exact for 0 to 1000kc alignment but each 100kc had some linearity errors. Moving the KC index easily could allow accurate calibration. Selectivity seemed better than before with 8kc bandwidth and 3kc bandwidth performing as would be expected. The 1.2kc, 750hz, 300hz and 100hz bandwidths were much better than before so now 1.2kc can be used for SSB in heavy QRM situations and CW is easy to copy even in the 100hz position. The AE Tune also was able to "peak" any received signals. I found that the SSB signal levels on 40M were so strong that it was easier to just switch in the Attenuator on strong signals and switch it out for normal signals. For receiving SSB, the IF GAIN must be reduced to clear up the moderate distortion on strong SSB signals. I had the AVC turned off and the AF GAIN advanced. This resulted in the best sounded SSB signals. Usually, one station would be intensely strong and the other station weak. This was where the Attenuator was handy to use. I just switched in enough attenuation to clear up the distortion on the strong station and then switched to no attenuation for the weak station. Heard 8P6JJ on Barbados on 20M. Heard the Chinese Mainland Marine CW Marker Beacon XSQ on 16.852mc at about 1600hrs PDT. This is one of the "test signals" I use since it's not a very strong signal and is a fairly high frequency. The RA-17C had no trouble receiving XSQ. The other "test signal" is Trenton Military VOLMET (Trenton, Ontario) on 15.035mc USB, this signal provides voice weather reports for Canadian pilots. In early August, conditions must have been very poor as I couldn't hear Trenton at all. By August 19, 2025, Trenton Mil was coming in very well, indicating that the RA-17C is receiving whatever is actually propagated to this QTH. Comparing the RA-17C Mark II to the RA-17L Mark III, the two receivers are very close in performance capabilities now. I'd have to conclude that even though the alignment adjustments needed seemed slight, the performance level was greatly improved with this alignment. The RA-17C is now performing very close to how the RA-17C-12 performs. The main difference between the two receivers is now the +/- 3kc BFO (with a non-vernier adjustment) and the 8kc maximum bandwidth (no 6kc or 13kc bandwidths like the Mark III versions have.) I can't wait to put the RA-17C-12 on the bench and see how that alignment goes,...a lot faster I'd imagine. |
Other RA-17 Refurbishing Info |
Component Quality and
Storage Environment
-
The components used in RACAL's UK-built receivers are usually
average, consumer-grade parts. Some UK RACAL-rebuilders actually
even consider the British components to be "below average" in
quality. Capacitors will probably require replacement since most
are now 60+ years old. Resistors should be checked
for value-drift. On the other hand, the USA-built RACAL receivers seem
to have top-quality US manufactured
components installed (Sprague capacitors and Allen-Bradley resistors.)
However, that's no guarantee that these components will have
survived with no degradation over the past 60 years. Many of
the component problems can be caused by a poor storage
environment that has temperature cycling with huge excursions
along with high humidity causing corrosion and moisture
ingression. In the USA, any of the coastal areas are subject to
salt-air corrosion from moisture ingression. Storage in sheds or
make-shift/non-sealed garages will be the worst for corrosion and
introduces the possibility of rodent infestation. If the
receiver under inspection has signs of having been stored in
these worst of conditions expect a multitude of problems to be
encountered during the rebuild. Besides electronic problems
expect mechanical wear and many types of cosmetic problems to be
encountered. After all, most of these receivers were used and
maintained by either the military or commercial users, so
end-user damage was
fairly common and nowadays unintentional abuse from poor storage seems
to also be fairly common. Solder Joints - There is a popular belief that the "notorious Racal solder joints" are more common than in other electronic assemblies. However, one does find these types of "soldering problems" in all types of electronic devices regardless of manufacturer. There are "cold solder joints" that just need to have the solder "re-flowed" to correct. My RA-6117 had a cold solder joint in the 1.6mc to 100kc conversion module that caused intermittent operation. The repair required removal of the converter module (not as easy as it sounds) and going over all of the solder joints. This corrected the problem for several years. A few years ago the problem did reoccur and seemed to be caused by the Oscillator tube socket. Spreading the tube pins for better contact in the socket seems to have corrected the reoccurrence of the problem for now. There are also "unsoldered joints" that are more common that one would think. Recently, my RA-17C-12 had no audio output when switched on. Interestingly, just two tubes, the filaments of the 12AT7 and the 6AQ5 weren't illuminated. I checked the tubes and they were good. The problem was that just these two tubes have their tube heater voltage supplied by just one wire that's routed back to the power transformer. On the transformer turret-slot for the 6.3vac there were two "stacked" wires, a 16ga wire (main source for the tube filaments) on top and one 20ga wire at the bottom of the turret that supplied the heater voltage to the 12AT7 and the 6AQ5. To my complete surprise, the bottom wire had never been soldered. The solder wasn't flowed properly and only the 16ga wire had solder. Just "a little tug" on the 20ga wire and it came out of the turret-slot. How did the RA-17C-12 work all these years? The small gauge wire is hard-drawn copper which is very stiff and resistant to bending. The "spring" nature of the wire must have put a slight pressure on the unsoldered joint that apparently was enough contact for the two tube's heaters to function for 60+ years. Dirt and oxidation must have worked into the joint causing it to become non-conductive. The 16ga wire had to be desoldered to allow repositioning it to the bottom of the slot and then resoldering the 20ga wire at the top of the slot. Proper solder flowing of the joint corrected the problem. As with any "half century old" electronics gear, you will find problems, even on functional units. It's not uncommon for some types of soldering or lack of soldering problems to take decades to surface. Incomplete Shielding and Over-heated Parts - A source of instabilities and birdies can be many different things for a receiver that has been tampered with and needs realignment or the receiver may have a multitude of defective capacitors if it was stored in a poor environment. Many of the problem areas are listed in the manual with specific components involved and how to test what exactly is "leaking" into the circuit and causing the instability. An easy fix sometimes is just poor contact on the shielding under the chassis. There are seven smaller shields that fit into place under the chassis. Six are providing complete shielding of the receiver front end circuitry and one shield is over the RF attenuator. These must be present and must be making good contact with the chassis to prevent feedback and oscillations from occurring. Other instabilities can be caused by the components in both of the VFOs where the underside is completely sealed with no way to dissipate heat build-up. The heat, especially in military 24-7 operations, seems to have sometimes caused component drift in receivers with a military history of ownership. Unfortunately, getting into the underside of either VFO requires some serious disassembly of the receiver. A poor-condition receiver is going to need total disassembly anyway for a complete examination and probable refurbishment. Paint Touch-up - Matching front panel paint color - I had some minor chips and scratches on the RA-17L that would look better if touched-up. I used Testor's Model Lacquer Paint. It's the paint found in hobby stores in the very, very small glass jars. I used Flat Green - it's a light olive green (~1 part) mixed with Gloss White (~10 parts) and a just very, very small "touch" of Gloss Dark Blue and an even smaller "touch" of Flat Black. The gloss mixed with flat will dull down the gloss to match the panel better. Do your matching in as much natural light as possible. I mix by eye to get the general tint and then get a close match by actually touching up an edge of the panel. Wipe off your mixes until you get it close. Remember, the paint will dry slightly darker so have your "wet" match just a slight shade lighter. Wait for about ten minutes for the paint to dry to judge how close of a match you have. If it's good, then proceed with touching up the panel. This procedure is just for small nicks and chips, not to cover up major problem areas. Cleaning Knobs with Collett Grips - To remove the smaller knobs that use the collet grips, loosen the hex-socket screw about one-half to three-quarters of a turn. Using a small plastic-head hammer, just tap the front of the hex-socket screw lightly one tap. This should loosen the collet grip for knob removal. The large tuning knobs usually are easy to remove by just loosening the hex-socket screw. If you plan on doing a soak cleaning of these types of knobs be sure to disassemble the collett grip from each knob. There is a spacer in the smaller knobs that is made of garolite which is a fiber board type of material that might be damaged by soaking. The larger tuning knobs have a plastic spacer. The assembly consists of a brass collett, then a spacer and then the tightening screw. When the knobs are apart then the collett can be cleaned as they usually are somewhat oxidized even though they are brass. Use a brass "tooth brush" to clean off the oxidation. After the knob body is clean and dry (after its soak) then reassemble the collett grip in each knob. Be very careful to not over-tighten the hex-socket screw when reinstalling the knob or it's possible to crack or break entirely the front part of the bakelite knob. This screw should only be tightened enough to prevent the knob from slipping on the control shaft. If the knob is broken, it is possible to use epoxy and carefully repair the broken piece. The "epoxy-glued" knob would then have to be used on a control that doesn't require a "firm grip" - like the A.F. Gain control. RF Amplifier Tube CV5531/ECC189/6ES8 - This is the dual triode tube used in the Mark III versions of the RA-17. More than once I've heard about the failure to this tube happening more often than one would expect. The symptoms of the typical failure are weak signals. You can hear the stations a little but the CL meter doesn't move in RF mode of measurement and the Antenna Tune/Preselector won't peak the signal. I my case, the tube tested as triode g-7,p-6,c-8 showed a hard short. The second triode was okay. The tube was a Raytheon ECC189/6ES8. I replaced it with a NOS GE 6ES8. The new tube corrected the problem. I wouldn't have mentioned it but I've heard of this same problem from other RACAL enthusiasts. NOTE: I've had the 6ES8 fail in my RA17L again. The NOS GE 6ES8 lasted about one year or maybe just a little bit longer. The failure is the apparent hard short mentioned above. My stock of NOS tubes are all GE 6ES8. Maybe a different manufacturer would have better longevity, but I doubt it (I don't know how long the Raytheon ECC189/6ES8 had been in the receiver when it failed.) Dial Lamp - If you have to replace the dial lamp, the original was 6-8v 200mA and when illuminated produced a distinct yellowish color to the MC film strip and the KC dial (see photo directly below for the typical dial illumination color.) For a new replacement, the first inclination is to install a #40 lamp with a 6.3v 150mA rating but this lamp is "over-bright" and produces a white KC dial and very bright MC film strip. The closest bulb to the original is a #50 rated at 6-8v 200mA and 1c.p. with a screw base. #50 lamps should be easy to find. The #50 lamp is slightly brighter than the original but not to the excess that a #40 bulb would be. |
Performance Opinions |
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RA-1217, RA-6217 Solid-State Receivers These all solid-state RACAL receivers from the late-sixties, early-seventies, are interesting because their circuitry is almost exactly like the vacuum-tube RA-17 versions. The RA-1217 and the RA-6217 use the same type of input Antenna preselector, the same separate MC and KC VFOs, the same 40mc and 37.5mc band pass filters, the same Wadley Loop, the same triple conversion,...on and on. The KC VFO and the 3rd IF are a bit different and there's some IF conversions for external devices. The only huge difference is that these receivers are all discrete transistor circuits so the operational voltage is only -16vdc. Small in size and light in weight, the performance is first-rate, making the RA-1217 or the USA-built RA-6217 a very nice addition to the ham station landscape. |
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By the late-sixties, the RA-17 and RA-117 were competing with many solid-state communication receivers built by other companies. In 1967, the all solid-state RA1217 (UK) and RA-6217 (North America) were introduced. The same concept of using triple conversion with a Wadley Loop became the basis for these new receivers. Mechanical digital readout and a tuned preselector, along with a very small, light-weight package were the main features of the RA-1217 and the RA-6217. These receivers were comprised of several plug-in modules fitted to a main frame chassis. As with earlier receivers, many Racal accessories were available for these receivers and there are many inputs and outputs (and modifications) on the rear panel to accommodate all of the optional equipment that was available. The receiver operated on 115vac to a power supply module that then supplied the -16vdc to operate the circuits. At only three and a half inches in height, several receivers could be operated within a very small rack space. The RA-1217 and RA-6217 were produced up into the late-seventies.
photo left: A US Army Signals Security Agency
(SSA) Radio Operator using two
RACAL RA-6217E receivers and the matching panadaptor, the RA-6366B
- Vietnam War Era.
Note that there is another RA-6217E dual receiver and panadaptor
setup
behind the foremost operator. This US Army photo is from
their website, https://www.army.mil The caption reads "The Army Signals
Security Agency provided direct support Signals Intelligence
detachments to tactical units throughout South Vietnam." |
Getting one RA-6217E Working - Oct 2019 - On the test bench, I checked over the mostly complete RA-6217E and, other than being filled with sand and tree leaves, it looked like it was in pretty good shape. A careful power-up had the receiver working,...sort of. Contact cleaning and manipulation of the controls got the receiver working fairly well, at least on AM, USB and CW. LSB and the tuned BFO were non-functional. The RF meter was pinned to the negative but worked in the Audio mode (these problems ended up being corrected with adjustments that were on the IF module and the meter driver board.) The audio was taken off of the Phone jack (600Z) and used to operate an eight inch 600Z loudspeaker. Audio was impressive. Luckily, the 75% complete, "parts set" receiver had the RF module shield so that was removed and installed on the RF module of the operational receiver. The mechanical digital readout on the working receiver was in terrible physical condition but the two "parts sets" had excellent digital readouts. Replacing the mechanical digital readout is no easy task but I removed the readout set from the "75% receiver" to formulate a removal procedure (removal isn't covered in the manual.) It requires moderate disassembly of the receiver's front-end along with maintaining a mechanical alignment during the readout swap. Before starting, I tuned the receiver to 00-000 and slowly tuned further negative in MC and KC until the mechanical stops are contacted. In my case, the MC stopped at -00 and the KC stopped at -938. When removing the readouts, the MC readout is one unit and the KC is another unit. They had to be removed individually. To access the MC/KC readout requires front panel removal. Then I dismounted the meter, the meter switch, both dial lamp mounts, the fine tuning pot, the VFO switch and the harness clamp. The MC rotary switch has to be dismounted and the cover removed off of the VFO-1. Access to and removal of the MC readout was now very easy. >>> |
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>>> Not so for the KC
readout. The KC readout is mounted with four screws, two screws
are easy to access but the other two require a low profile,
offset blade screwdriver to remove. Once these two difficult to
remove screws are out then the KC readout was
removed. Installation of the good condition readout set was essentially
the reverse of the removal procedure. The mechanical alignment of the
various gears has to be checked during reassembly because it is possible to have the mesh
too tight resulting in difficult tuning. When the mechanics are correct
the tuning is very light. If accurate mechanical settings were
maintained during reassembly then the receiver should power-up and
receive signals at the proper frequency readout (and it did,...well
about 4kc off.) Two problems remained,...LSB still didn't function (I'm suspecting the 1.6015mc crystal) but I can use the variable BFO to receive LSB, so that wasn't a crucial problem. Then there was the missing top cover. I made the top cover out of .060 aluminum. Luckily, there's no venting of any type - just a flat piece of metal. Once the aluminum piece was cut the mounting holes were measured, marked and drilled. Then the aluminum was sprayed with Easy Off Oven Cleaner (NaOH Sodium Hydroxide.) NaOH will produce a matte finish on the aluminum surface. Just spray on, let it set for a few minutes and then rinse with cold water. Don't rub, let it air dry or use a heat gun to dry. The finish will be flat or matte aluminum which is like the original. There's no need to coat the finish with any sort of "clear coat spray." The cover can be mounted as soon as it's dry - and it was. I used 4-40BH (binder head) screws for mounting and I should have countersunk the cover holes and used 4-40FHUC (flat-head under-cut) slotted machine screws. I'll change this mounting on the next "bench visit."
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The "E" Version -
The RA-6217E version had two modifications to the standard
RA-6217A receiver. The first provided a 75kc wide bandwidth
connection from the 3rd Mixer/IF operating at 1.6mc for the RA-6336B panadapter.
In looking at the photo to the right showing the rear panel
of the RA-6217E, the BNC J113 is the 75kc bandwidth "WIDE
OUT" for the panadapter. The second modification was a
thirty-position switch that followed the MC tuning providing
-16vdc and grounds to provide remote switching information to
the RA-6397A Antenna Preselector. There was also a Control Line
filter assembly that the switched lines were routed through to
eliminate noise on the remote connection to RA-6397A. There
was a special connector marked J3401 (blue rectangular 15
male pins) provided for the RA-6397A interconnection on
the rear panel of the receiver. The 1W to 8Z audio output
that was on some of the "A" versions wasn't installed on the "E"
version. The other BNC connectors are for 2-3mc input and output for LF converter or panadaptor, VFO-2 input and output for diversity operations or panadapter, J102/J103 are 1mc input and output for ext.1mc standard or diversity, J3002 is a conversion 455kc output for ancillary devices, below J3002 is the BNC for 1.145mc output for diversity and below that the BNC is for 1.6mc output for panadaptor. Outputs from TB101 are marked for proper use. TB3001 is for diversity operation hook-ups providing AM DET, AM DET LOAD (tied together for normal ops) and the AGC connection. |
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Revisiting the RA-6217E armed with
New Information - August 15, 2025 - I
was recently able to obtain a comprehensive manual for the
RACAL RA-6217 receiver. This manual is huge and must contain
almost all of the information that RACAL ever
published on the RA-6217 (or so I thought - no
disassembly information.) Lots and lots of schematic
details, lots of drawings, parts lists, alignment procedures,...well,...the manual is
over an inch thick. So, it's been almost six years since I found the three
RA-6217E receivers in the storage unit in Moundhouse,
Nevada. I got one working by using the other two as parts
sets. That's as far as it went because I didn't have any
detailed information, not even a complete schematic (I
was using a RA-1217 schematic found on the Internet.) What
I've found in reading the manual is that the RA-6217 is
almost exactly the same circuit as the RA-17 or RA-117
receiver but using discrete transistor technology instead of
vacuum tubes. The
advantage (for me anyway) is being familiar with the
RA-17 circuit makes understanding the RA-6217 pretty easy.
Of course, there are a lot more features on the RA-6217, but
essentially the receiver basics are very familiar,...once I had the book anyway. A new power-up test using the Collinear Array antenna went surprising well because I was able to easily receive Trenton Military 15.035mc USB VOLMET. I had been trying to receive Trenton for the past few weeks with no success using the RA-17C receiver that I had just aligned. The RA-17C was performing quite well but it just seemed that Trenton wasn't transmitting until I tried the RA-6217E. I don't think that anything is malfunctioning in the RA-17C and the inability to pick-up Trenton was probably typical summer propagation conditions (and I did check a couple weeks later and Trenton was coming in just fine on the RA-17C.) I did some more listening on the RA-6217E and on the 20M band I heard a CO (Cuba) station that was very strong (not that Cuba is that great of a DX location.) There were ham stations about every ten KC so lots of 20M activity. I also tried 40M but had to use the tuned BFO since SSB +1.5 (LSB) doesn't work. The testing was intriguing enough to foment a more thorough revisit to the RA-6217E. |
Problems:
Solutions, if possible, are in italics 1. The problem mentioned above concerns the non-operative LSB +1.5kc. A quick check determined that this is still inoperative. The 1.6015mc crystal is defective. The days of ordering a custom ground crystal are long over - at least from sources in the USA. I usually look at the hundreds of HC-6 crystals listed on eBay and I can usually find something close. In this case, I the closest I found was 1.6424mc. It might work though it's pretty far off frequency,...42kc off or about a 2.5% error! Test upon arrival. As expected, 42kc off frequency is too far off. There really isn't anything available that would function correctly and be original other than another 1.601500Mhz quartz crystal. I'll be looking for a spare RA-6217 IF module to show up sometime - and hope the crystals are still present. 2. Digital readout is about 4kc to 5kc off and can't be corrected with the CALIBRATE/FINE TUNE which is already at one end of the adjustment. This might be the result from changing out the KC (and MC) mechanical-digital readouts. A mechanical solution wasn't possible. The KC VFO needed a tracking alignment and that corrected the error. VFO-2 operates from 3.6mc to 4.6mc but just using the KC digital dial readout provides an for an accurate alignment. 3. Top cover secured with BH screws. Needs to be changed to countersunk holes and 4-40 FH UC screws. UC is "undercut" where the bottom of the FH cone is machined off to allow using the FH screw to secure thin sheet metal. This problem was easy to correct. Proper 4-40FHUC screws were harvested from the "parts set." 4. KC digital readout has some minor binding and is very noisy in operation. I never lubed the mechanism so it may require just a little drop or two of oil. This is a common problem with mechanical digital readouts that require a 90º angle drive using open gears. Tuning slowly is okay but any rapid tuning will cause "chatter" in the gears. The oil seemed to make the chatter worse. I usually don't do this but a small amount of heavy grease on the conical gears seemed to quiet down the tuning action. 5. KC and MC dial locks don't work. These should work on friction but the pair of dial locks on this receiver have always been a problem. I got the MC working somewhat but the KC dial lock doesn't really "lock" the tuning. I'm going to check the dial locks on the "part sets" and see if something can be salvaged for the KC dial lock. I found a plastic bag that I had stowed with the "parts set." It contained all of the knobs including two dial lock assemblies. These appear to be in much better condition than what's installed on the receiver. I don't know why I didn't swap them out when I had the front panel off back in 2019. Since the RACAL manual has no information on disassembly, I'll have to see if I remember how I did it six years ago. It all came back to me and installing the replacement dial locks got both MC and KC dial locks working correctly. 6. Lack of sensitivity from 16mc up to 30mc. I can inject a signal generator output into the receiver and it does respond. After swapping the RF module, I could pick up 20mc WWV, but just barely. It doesn't seem likely that both RF modules would have similar alignment problems so this lack of sensitivity must be due to something else. See "Test" section below for more information. |
The +1.5kc LSB
Oscillator - This oscillator is powered by the DETECTOR
MODE switch supplying -16vdc to the circuit when SSB +1.5 is selected.
When first looking at this problem six years ago, I didn't have a
schematic so I assumed that the crystal was defective. Now I can
actually check a few things to actually determine what the cause of the
problem is, or confirm that the crystal is the problem. To remove the IF module, first I had to take off the top cover. Then the right side cover has to be also taken off. The IF module slides out the back of the receiver but there are four screws that have to be removed from the IF module's back panel. Then there's a 4-40 FH screw underneath the receiver that has to be removed. Then the small coax connector is unscrewed to disconnect the coax. Now the IF module can be removed by sliding it out the back of the receiver. Next the top-side cover has to be taken off the IF module to have access to the circuit boards inside. This cover is held in place with ten FH machine screws. Now the IF module is fully accessible, even when it's plugged into the receiver. The first check was to make sure both +1.5LSB and -1.5USB oscillators had -16vdc routed to the circuit when the DETECTOR MODE switch was placed those respective positions. This test showed that the -16vdc was going to either of oscillator circuits when switched on by the DETECTOR MODE switch. The next test was to see if perhaps the trimmer capacitor was set to a point where the oscillator wouldn't "turn on." This wasn't the case since the trimmer could be rotated through its full range and the +1.5LSB oscillator wouldn't turn on. At this point I noticed that the 1.6015mc (+1.5LSB) crystal seemed loose in its socket. I removed and plugged it in firmly but the oscillator still wouldn't come on. Next, I removed the 1.6015mc crystal and "rang it" using a 'scope and oscillator. Although the crystal did seem to "ring" okay, the sine wave through the crystal was of low amplitude. The final test was to "swap crystal positions" putting the LSB xtal in USB and the USB xtal in LSB. The BFO non-operation then switched to the USB position. This confirmed that the 1.6015mc ("rang" at 1.6035mc) was somehow defective and the cause of the problem. I returned the crystals to their correct positions and the USB -1.5 was again operational and LSB +1.5 was non-operational. I looked through the crystals available on eBay and found a HC-6 type 1.64346mc available. That was the closest I could find after looking through 14 pages of crystals. If this crystal does oscillate (it's 2.5% high in f.) I might be able to "pull" its frequency slightly closer using the trimmer C (very slightly.) Test when the crystal gets here. |
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Results of the 1.64326 Mhz Crystal - As expected, this crystal was too far "off frequency" to function properly. But, it was cheap and worth a try. I could hear that the oscillator was working at 1.64326 Mhz but that was 42kc high from the 1.601500 Mhz required. I ended up doing an extensive Internet search on various crystals, ceramic resonators, MEMS and other quartz crystal substitutes. I couldn't find any that were even close enough to "pull" to the needed frequency. I don't want to go the "modification route" and use a MEMS since these require power and some peripheral components to function. The only solution that would maintain originality is to look for a spare IF module that still has the crystals installed. A "parts set" would be next to impossible to find and,...as with the two parts sets I already have,...the IF module often seems to be the first module removed (it's the easiest to remove.) As it is, I can easily receive LSB by going to the variable BFO, so the non-operative 1.601500 Mhz crystal oscillator for +1.5 LSB isn't a major issue,...but it would be nice if it worked correctly. I'll watch for RA-6217 modules and hope that a complete IF module shows up. |
Top Cover Correction - When I made the top cover I just used 4-40BH machine screws to mount the cover. After seeing several photos of complete RA-6217 receivers, I then knew the cover should be mounted with FH under-cut screws that require countersunk holes for a correct fit. Since these are 4-40FH screws going through 0.060" aluminum, I probably could use standard FH screws but under-cut screws would assure a perfect fit. Cutting the countersink was easy using the correct tool. Of course, since this top cover was hand-made, the holes aren't precise in their match-up to the chassis threaded holes. When using just regular BH screws it really wasn't critical but with countersunk holes and FH screws, alignment becomes much more critical. I had three holes out of the 15 that were slightly off but still the countersink was deep enough to compensate. The other slight problem was finding fifteen 4-40FH under-cut screws that were slotted types. Actually, I robbed all fifteen under-cut FH screws from the underside of the "parts set" chassis. So, this part of the refurb wasn't difficult and the end result is the top now appears like an original and is mounted correctly with the proper hardware. |
Mechanical Digital KC Readout and VFO-2 (KC) - I thought this problem was due to removing the original "rough condition" KC and MC mechanical digital readouts and replacing them with excellent condition readouts from one of the parts sets. Initially, I tried a method of mechanical alignment. The CALIBRATE/FINE TUNE was placed at the center of its adjustment range. Then the receiver was placed in CAL and the signal set to zero beat. Then the KC dial readout showed how far from the correct frequency the dial was (7kc was the maximum error.) All of the gears are pinned to their shafts so they can't be moved. Only the mesh of the gears between the readout and the KC VFO gear train can be changed but that requires dismounting the KC digital readout and that's a pain. The bellows coupler on the KC VFO shaft has set screws that can be loosened (loosen the set screws nearest the gear) and this is the easiest way to mechanically reposition the KC VFO to digital readout relationship. This all worked very well and it was easy to adjust the KC dial to 1000kc at one end and then check 0kc at the other. No matter what I tried, I couldn't really get the KC VFO to track correctly by just mechanical adjustments. The tracking depends on both mechanical and electronic adjustment (just like the RA-17 VFO-2.) The procedure is to adjust C4 for zero beat with CAL on, AM selected and the KC dial on 0kc. C4 is the upper adjustment that has the locking nut installed. Loosen the locking nut just slightly, otherwise C4 becomes erratic in adjustability. With the locking nut just slightly loosened, the adjustment can be moved smoothly. Then change the KC dial to 1000kc and adjust the mechanical relationship using the loosened coupler to achieve zero beat. I made sure the CALIBRATE was set at about five turns from either end stop (it's a ten-turn pot.) I had to go back and forth several times to get the KC VFO to track correctly. Tightening the set screws on the coupler used for adjusting the 1000kc end does have an effect on the calibration. At least one set screw must be moderately tightened for accurately testing the 1000kc point (as the set screw is tightened, the tightness skews the VFO frequency.) If the dial readout is within a few KCs of where it should be, the CALIBRATE knob should be able to FINE TUNE to zero beat. The range of the CALIBRATE control should be 8kc. Using this method, I was able to achieve about a 2kc maximum error anywhere within the 0kc to 1000kc range and this error was easily corrected with the CALIBRATE/FINE TUNE control. It took several "back and forth" adjustments, probably about six or seven times, but each adjustment brought the error down, so good KC accuracy was achievable. I also made sure that I snugged-up both coupler set screws for the final cal. |
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Replacing Dial Locks - Neither of the original MC or KC dial locks seemed to actually "lock" the tuning. The KC dial lock was broken inside and the MC dial lock was excessively worn. The hole for the shaft on each of the original dial locks seemed to be "oversize" for the shaft diameter. I found a set of good condition dial locks in a plastic bag I had with the RA-6217E "parts set." These dial locks had noticeably smaller holes for the tuning shafts and the mechanisms worked by rotating the outer ring to "lift" the friction plate up against the back of the tuning knob. To do a parts swap required removing the front panel. This isn't as difficult as it sounds,...in fact, it's easy. I first removed all of the knobs (it's not necessary to remove any of the control mounting nuts, just the knobs.) Then there are six panel screws to remove. Then the meter has to be dismounted. This is accomplished by unscrewing the two screws that go through the meter flanges and screw into the meter mounting bezel. These are removed with a small screwdriver from the inside-top of the receiver. With the meter loose, the bezel is slightly bent to extract it out through the front panel hole (it's made of a spring-type metal and returns to its original shape.) Now the front panel can be dismounted. The dial locks will remain on the front panel. They can be removed with two 1/2" sockets (1/4" drive type.) The original worn dial locks used one 7/16" nut and one 1/2" threaded bushing but the replacements used 1/2" hex on both nut and bushing. I removed the old dial locks and could tell something had been wrong with the KC lock for a long time as the paint was worn down to bare metal in a circle around the shaft hole. The front panel was cleaned with Glass Plus. Then the replacement dial locks were mounted. These have to be close to center when tight since the mounting hole is slightly oversize for adjustment purposes. The locks were mounted and then snugged-up so they couldn't rotate. The back of the dial lock will be tight against the panel and when the "LOCK" is actuated, the friction plate on the front of the dial lock raises up and contacts the back of the tuning knob (when it's installed) and that's what "locks" the tuning knob in place. I remounted the front panel, installed the meter and replaced all of the knobs. I tested the dial locks and this set works perfectly. I had to adjust the KC LOCK since the KC tuning seemed a bit tight. I just removed the knob then slightly loosened the hex bushing to find "center" and then snugged-up the hex bushing. The KC tuning was then very light as it should be. |
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Tests and RF Module Swap - RA-6217E SN:1162 works quite well up to 16mc. At that point and higher in frequency, the receiver lacks any sensitivity and only a signal generator input can be received. Since the problem is 16mc to 30mc and that is exactly the highest tuning range of the Antenna Tuner, I suspect RF module alignment problems (after all, I have no idea how long this RF module had been missing its cover and why it was taken off in the first place.) But, if WB (Wide Band) is selected, that should bypass the Antenna Tuner but even then, no signals are received. I don't think the problem is in the MC VFO since there's no indication of a problem below 16mc and it is possible to input a signal generator and receive that "at frequency" through the receiver. It seems to be in the RF module. I could swap the RF module from the parts set as a test. Three wires have to be unsoldered, a shaft coupler loosened, some mounting screws removed and then the RF module slides forward and then up and out of the receiver chassis tub. I removed the RF module from the parts set. I cleaned it up, although it was pretty clean already. I used a small amount of DeOxit on the switches applied with a very small paint brush. The Ant Tuner control shaft was routed through an insulated bushing made of fiberglass that was mounted to the inside wall of the chassis on the parts set but SN:1162 used a plastic bushing retained with a clip for the front support of the Ant Tuning shaft. I looked at the third parts set and it also had used the plastic bushing but it and its RF module were "long gone." Also interesting were the knobs from the parts set. The knobs were marked "Raytheon" on the back of the aluminum hub. The knobs on SN:1162 were identical but were marked with a military part number instead. |
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The Swap
- The RF module "swap out" was not complicated at
all but it does take a little bit of time to accomplish (about
an hour.) The three wires are power, AGC and signal
coax. The power and AGC connect to solder-on terminals on
the side of the RF module. The coax is routed through a
grommet on the side just above the power-ground terminals.
The coax is then routed inside the module towards the front
of the RF module and soldered to two terminals on the RF
amplifier PC board (shield and center conductor.) As
mentioned, SN:1162 used plastic bushings for the control
shafts so these must be installed on the shafts prior to
mounting the RF module. The bushing have a raised shoulder
that centers the bushing in the hole and then a clip is
installed on the control shaft to keep the bushing in place.
The top cover can be installed before the module is mounted
to the floor of the tub. All top cover screws are accessible
with the left side cover removed. There are several
flat-head 4-40 under-cut screws used underneath the
tub-chassis to secure the RF module. Installing the knobs
was then all that was required to complete the job. Performance - Not very much change. I can now pick-up WWV 20mc (though it's extremely weak) in WB position. I can't pick-up 20mc WWV with the Ant Tuner on the 16mc to 30mc position. In fact, nothing above 16mc can be received except for a signal generator input. The next step is an alignment (I suspect that the 40mc BP filter has had its adjustments tampered with.) While an alignment won't necessarily fix the problem, usually when going through an alignment you'll find where the problem circuits are. Test - Since "on the air" reception conditions aren't very good in mid-August, I thought a better and more accurate test would be to run the FNIRSI DPOS350P synthesizer into the receiver's antenna input and measure the output at different frequencies. I started at 3.975mc and ran a 20mv sine wave as the input (a strong signal level to have a high CL meter reading.) I used the Ant Tune to adjust for maximum CL meter deflection. I tested 3.975mc, 5.560mc, 10.560mc, 15.560mc, 16.560mc, 20.560mc, 25.560mc, 28.560mc and 29.560mc. In each case I was able to tune the Ant Tune (when set to its proper range) for a minimum of 50% deflection of the CL meter (usually +60%.) I tried WB with similar results. I did note that on the 3.975mc test that the MC dial "3" was not centered. On all other frequencies, the MC dial numeral was centered (generally indicates how well VFO-1 is tracking. The procedure indicates the low end adjustment shouldn't be tampered with,...only the high end. However, access is provided for both C3 and L1.) After this test, it seems the receiver is actually functioning on the frequencies above 16mc. In fact, when switching to the Collinear Array antenna, I was able to receive 20mc WWV, although the signal was not very strong. Alignment of the 40mc BP filter and the 37.5mc BP filter, per the procedure, requires a tracking spectrum analyzer (that I don't have.) I can perform the alignment of the IF stages and the RF amplifier section. I've already adjusted the tracking of VFO-2 and that's very good now. VFO-1 tracks very well from about 4mc on up to 29mc. I suspect that since the 40mc BP filter and the 37.5mc BP filter adjustments are very easily accessible, someone might have tweaked one or the other of the filters,...maybe both. The 40mc BP filter is critical to performance because the output of Mixer 1 goes to that filter and the filter's output goes to Mixer 2. These are the critical conversions that involve the incoming signal conversion to VHF (39.35mc to 40.65mc,) then the Wadley Loop and with the 37.5mc input to Mixer 2 for the 2-3mc IF. The 37.5mc BP filter is a product of VFO-1 and the 1mc harmonic generator output going to Mixer 4 and provides the other signal to Mixer 2 to create the 2mc-3mc IF. At any rate, a tracking spectrum analyzer is necessary to check those important circuits and I don't have that type of spectrum analyzer (just the FFT type.) Until I have gotten a spectrum analyzer with tracking generator (an expensive piece of test equipment) and can actually "see" the passbands of the 40mc BP filter and the 37.5mc BP filter, there's not too much more that can be done to SN:1162. It's usable as it is now but I'm sure it can be improved with an alignment when the necessary equipment becomes available. I'll certainly revisit this RA-6217E SN:1162 when I have a spectrum analyzer with tracking generator. Until then, the receiver is basically functional. More to come,... |
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Interesting "Covers Off" Photos of the "parts set" (which explains the dirt) Left: Inside the KC VFO (VFO-2) showing the brass air variable, the VFO C4 adjustment trimmer (inside the metal can shield) and the vertically mounted circuit board. Externally, note the bellows coupler connecting the air variable to the split-gear worm-drive KC tuning mechanism. 2025 photo Right: Inside the MC VFO (VFO 1) showing the brass air variable, the circuit board and the adjustment trimmer. 2025 |
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The RACAL
"Technical"
Manual - This RACAL manual is titled as a
"Technical Manual" and it does contain lots and lots of
detailed schematics along with details of certain sections of
schematics when necessary. Also included are specific
addendums specifically on the "E" version of the receiver.
Pages and pages of fold-out schematics. There are two
separate sections that
describe the circuits in detail. So, as far as the
"technical" end of things,...this manual covers all of that
very well. Despite its thickness, there's one
aspect of receiver maintenance that's not included in the
manual. There are no instructions on detailed disassembly of
the receiver. In fact, there aren't any instructions on individual PC
board removal,...not even module removal. I'd assume that
since solid-state communication receivers were still new
technology in 1968, RACAL didn't want too much meddling
going on with the receiver. It seems like some module
replacement might have been okay but further troubleshooting was
probably discouraged. It also seems that some of the
modules couldn't be troubleshot while installed in the
receiver. The assumption is that these modules, if
defective, were just replaced with operational modules when
the receiver was at the end-user's facility. Then
the defective module was troubleshot on a test fixture (probably
sent back to and repaired
by RACAL.) Since no one has these test fixtures for
this method of troubleshooting, the repairs, if needed, have
to proceed with visual examination and individual component
testing,...a real pain. But, since the operational voltage
involved is so low, component failures are not very common.
Most problems are due to poor storage causing oxidation, rough handling
that has broken parts, incompetent technician meddling and
hamster modifications. Most well-cared for RA-6117
receivers remain in good operational condition despite their
age (but most could probably use a proper alignment.) Note the Rockville, MD address for RACAL Communications, Inc. They moved from Silver Spring, MD in 1972 and this manual is dated 1972. 2025 photo. |
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Other Early Solid-State RACAL Receivers - The RA-217 was an all solid-state version of the RA-117. It featured a mechanical digital readout for KC tuning, Wadley Loop, product detector and crystal controlled, fixed USB and LSB BFOs. The RA-329B was a militarized RA-217 paired with a MA-323 FSK unit in one square packaged military case. The RA-1218 was essentially the RA-1217 with a Nixie-tube digital display built-in. The RA-1219 was the same as the RA-1218 but with a Wadley Loop also controlling drift of the KC VFO (in addition to the standard Wadley Loop control of the MC VFO.) |
Using the Racal RA-237-B L.F. Converter with the RA-17C-12 Receiver on MW, LF & VLF IMPORTANT NOTE: June 20, 2025 - Back in 2019, when I performed all of the following VLF, LF and MW tests and wrote up these NDB reception logs, tuning in 20 or 30 NDBs in a 25 minute nighttime listening session was "standard reception" in the 200kc to 450kc part of the spectrum here in the rural area of North-Western Nevada. That was about five or six years ago. One wouldn't think things could change so much in such a short time period. Nowadays, I find that under the best conditions, using the best vintage equipment in "real time" listening, the average number of NDBs tuned in might be four or five, in a 30 minute listening session. NDBs are being decommissioned faster than ever before and the push for their complete elimination is unrelenting. Note the difference between the lengthy 2019 logs and the very short 2022 log (and that was just a three year period.) The fact that no USA pilots are using NDBs anymore is one factor. Airport economics is certainly another. So, when reading the following write-up on the RA-237-B LF Converter, especially the reception logs, keep in mind that this section was written several years ago. Most of the NDBs listed in the logs aren't even "on the air" anymore. It's unfortunate that this very enjoyable part of LF and MW listening has all but disappeared. But then, Long Wave Broadcasting is also "long gone." And, the 630M amateur band is just about useless since any of the minimal activity on the air is using data mode transmissions that require special equipment and computers. Sorry,...no human-sent CW signals there anymore. |
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>>> The RA-237-B up-converts the incoming RF signal into the 2-3mc range by mixing the 1mc Xtal Oscillator from the RA-17 with the incoming LF RF signal from the RA-237-B. The RF input is routed through a low pass filter system and the 1mc Xtal Oscillator is routed through a harmonic generator and a band pass filter. Both signals combine in the Mixer stage. The RA-237-B Mixer output is connected a cathode follower buffer and then to the RA-17's 2nd IF input (2-3mc.) From there the remaining RA-17 circuitry functions can be utilized. The RA-237-B provides a tuning range of 10kc up to 980kc. The RA-237-B has its own antenna and RF input preselector tuning system that is similar to the RA-17's. Wideband and Wideband with a 500kc low pass filter can be selected which bypasses the preselector. Using the preselector allows precise tuning of the incoming RF signal before its routed to the RF amplifier grid. The attenuator allows signal reduction if extremely strong adjacent frequency signals are present, such as on the AM BC band. The ANT. TUNING control tunes the RF signal input within each selected range and the approximate resonant frequency is readout on the illuminated slide rule dial. The drum dial rotates with each range selected and displays "band in use." The POWER ON toggle turns the tube filaments and dial lamps on only. The OPERATION toggle selects whether the LF converter controls RA-17 tuning or bypasses the converter allowing HF operation of the RA-17. >>> |
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There are two coaxial cable interconnections to the RA-17, RF and 1mc and
then three wire connections, HT1, HT2 and AVC. HT1 and HT2
provide the +250vdc B+ voltage supplied from the RA-17 and is controlled with the
OPERATION switch. AVC allows the RA-17 AVC to control the
RA-237-B RF gain or manual gain can be selected if desired. The
LF antenna input is via a SO-239 connector. The converter has shielding to the various modules but full shielding of the chassis was not provided. Racal indicated that a special cabinet could be provided to house both a RA-17 and a RA-237-B (14" x 19" opening.)
RA-237-B SN: 371 - Servicing - This RA-237-B SN:
371 was in very
good condition but it did need a little adjustment for good
performance. Of the six tubes, four had to be replaced. I ended
up replacing
both dial lamps because one was open. I replaced both lamps with #40
lamps, threaded base 6v 150mA (actually using #50 lamps would
probably be more correct since they are 6-8v 200mA.) The ANT. TUNING readout was
mechanically off by about 30%. This required loosening the set
screws on the fiber tuning condenser drive gear, setting the
condenser to full mesh and then adjusting the readout to
slightly below the low end of the scale. This really isn't
"calibrating" or alignment, it just mechanically has the dial
readout agree with the mechanical position of the tuning
condenser. I also changed the AC input voltage primary on the
power transformer from 115vac to 120vac since our line voltage
here runs around 122vac. A few sheet metal dents and bends required minor body
work. Minor cleaning, mostly dust. The dial drum was sluggish in
changing position with band switching. A small drop of 10W
machine oil on the bearing got the dial drum rotating properly.
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Testing
- I made up a three-wire harness for the HT1, HT2 and AVC
connections and found a couple of RG-58 test cables with BNC
connectors for the 1mc and RF connections. With the RA-17 and
the RA-237 powered, I first set the RA-17 to 530kc reading the
"red scale" on the dial. I then selected 500kc-980kc ANT RANGE
on the RA-237-B and tuned the ANT TUNING for maximum background
noise. The "nvroads" station was heard quite well (public service
type of BC.) I then tuned both units to 350kc and peaked the
RA-237-B. I heard the Canadian NDB NY 350kc in British Columbia
coming in and this was at about 3:30PM - the sun was still up! I
tuned WWVB 60kc and it was about 40db over S-9. USN VLF MSK
stations NLK 24.8kc and NAA 24.0kc were also received easily.
The operation is very easy with just tuning in signals on the
RA-17, reading the "red scale" using the Kilocycle tuner. The
Megacycle tuner is non-operational when the LF Converter is
being used so its setting isn't important. Peaking the RA-237-B
for best signal response will be necessary every few kilocycles
if weak signals are being searched for. For really weak signals,
the AVC should be turned off and the RF gain reduced along with
increasing the AF Gain. This will prevent the AVC from acting on
the noise and reducing the LF Converter and the RA-17 gain. Operation - With the RA-17 turned on and the RA-237-B power on, select "10kc to 980kc" with the OPERATION toggle switch. Using the Kilocycle tuning and observing the red scale on the RA-17 dial select a frequency, e.g. 350kc. On the RA-237-B, using the ANT RANGE switch, select 210kc to 500kc range. Using the RA-237-B ANT TUNING, adjust the dial to read approximately 350kc. As you near 350kc, the background noise in the RA-17 will increase and will peak somewhere near 350kc as read on the RA-237-B dial. As you search for a NDB station with the RA-17, peak the RA-237-B every 5kc or so. The converter's preselector circuit has a very high Q and the tuning is very sharp. The frequency is read directly on the red scale of the RA-17 and the approximate antenna peaking frequency is read on the RA-237-B dial. When searching for very weak signals, switch off the AVC and control the front end gain manually. This will prevent the noise level from controlling the AVC and reducing the front end gain. Manual control also is necessary during very noisy conditions. The Hi-Q ANT TUNING is narrow enough to reduce a lot of the LF reception noise in most cases and AVC can be used during good conditions and moderate signal levels. If you want to return to HF just switch the OPERATE toggle switch to 980kc to 30mc position and the RA-17 front end takes over and allows HF reception. Below are reception logs for the RA-17/RA-237-B combo from Nov 10 to Dec 12, 2019 (and reception updates out to Feb 20, 2020.) |
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Reception Log for November 10, 2019 - 2150-2215hrs PST - Ant 135' "T" 1. YTL 328kc - Big Trout Lake, ON, CAN
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UPDATE Nov 30, 2019
- I've started using a Pixel Technologies Shielded-Magnetic Loop
antenna with the Racal LF combo. So far, the performance of the
loop has allowed receiving NDBs east out to Quebec and west to
Hawaii. More details shown in the reception logs below. UPDATE Dec 6, 2019 - Below are reception logs using the RACAL RA17/RA237B with the Pixel Loop. The loop was indoors (second floor) and pointed NE most of the time. Conditions were great. 28 NDBs logged in a 25 minute session on Dec 5 and 27 NDBs logged on Dec 8. One newly heard station, YFM 332kc LaGrande, Quebec, #347 on the 5th of December. I also logged another newly heard station with the Pixel Loop/RACAL setup a few days earlier, PMV 329kc Plattsmouth, NE, #346. The numbers, e.g. #346, indicate total number of NDBs I've logged and this number increments up with each newly heard NDB. |
Reception Log for Dec 5, 2019, 1905hrs-1930hrs PST using Pixel Loop (*indicates not listed in previous logs) |
Reception Log for Dec 9, 2019, 1910hrs-1940hrs PST using Pixel Loop - 27 stations received (only stations not listed in previous logs are shown) |
1. YWB 389kc - West Bank, BC,CAN 2. PNA 392kc - Pinedale, WY 3. TW 389kc - Twin Falls, ID * 4. JW 388kc - Pigeon Lake, AB, CAN * 5. HAU 386kc - Helena, MT * 6. QV 385kc - Yorkton, SK, CAN * 7. PI 383kc - Tyhee, ID * 8. MR 385kc - Monterey, CA * 9. GC 380kc - Gillette, WY * 10. YE 382kc - Fort Nelson, BC, CAN * 11. EX 374kc - Kelowna, BC, CAN 12. YBV 370kc - Berens River AP, MB, CAN * 13. AA 365kc - Fargo, ND 14. SX 367kc - Cranbrook, BC, CAN |
15. ZP 368kc - Sandspit, Queen Charlott Is., BC,
CAN 16. DPY 365kc - Deer Park, WA 17. RPX 362kc - Roundup, MT 18. YQZ 359kc - Quesnel, BC, CAN 19. ODX 355kc - Ord, NE 20. IN 353kc - International Falls, MN 21. PG 353kc - Portage, MB, CAN * 22. NY 350kc - Enderby, BC, CAN 23. YXL 346kc - Sioux Lookout, ON, CAN 24. YZH 343kc - Slave Lake, AB, CAN 25. YY 340kc - Mont Joli, QC, CAN 26. RYN 338kc - Tuscon, AZ 27. ZU 338kc - Whitecourt, BC, CAN * 28. YFM 332kc - La Grande 4, QC, CAN * < newly heard station #347 |
1. ZZD 308kc - Edmonton IAP, AB, CAN 2. YIV 300kc - Island Lake, MB, CAN 3. Z1 305kc - Three Hills, AB, CAN 25W < newly heard station #348 4. UNT 312kc - Penticton, BC, CAN 5. YQF 320kc - Red Deer, AB, CAN 6. LGD 296kc - LaGrande, OR 25W 7. YER 334kc - Fort Severn, ON, CAN 195W < newly heard station #349 8. YLD 335kc - Chapleau, ON, CAN 9. MEF 356kc - Medford, OR |
Reception Log for Dec 10, 2019, 1905hrs-1935hrs PST using Pixel Loop - 22 stations received (only stations not listed in previous logs are shown) |
Reception Log for Dec 12, 2019, 2015hrs-2045hrs PST using Pixel Loop - 38 stations received (only stations not listed in previous logs are shown) |
1. YNE 207kc - Norway House, MB, CAN 1KW < newly heard station #350 2. IB 209kc - Atikokan, ON, CAN 3. RL 218kc - Red Lake, ON, CAN 4. YKA 223kc - Kamloops, BC, CAN 5. CG 227kc - Castlegar, BC, CAN 6. BR 233kc - Brandon, MB, CAN 7. XE 257kc - Saskatoon, SK, CAN 8. ZSJ 258kc - Sandy Lake, ON, CAN 9. GEY 275 - Greybull, WY 10. NM 278kc - Matagami, QC, CAN 11. CEP 278kc - Ruidoso, NM 12. QR 290kc - Regina IAP, SK, CAN |
1. VC 317kc - La Ronge, SK, CAN 2. YEK 329kc - Arviat, NU, CAN 500W < newly heard station #351 3. ZXE 356kc - Saskatoon, SK, CAN 4. HQG 365kc - Hugoton, KS 25W 5. YPL 382kc - Pickle Lake, ON, CAN 6. MM 388kc - Fort McMurray, AB, CAN 7. ML 392kc - Charlevoix, QC, CAN 8. DQ 394kc - Dawson Creek, BC, CAN
Total NDBs logged with RACAL setup - 102 (from Nov 10 to Dec 12) |
Medium Wave Performance -
The RA-17 and RA-237-B combination works amazing well for MW/LF
reception. The first four reception logs (shown above) list the NDB stations received with a
wire antenna which usually presents a fairly high noise level.
However, the very Hi-Q of the preselector in the RA-237-B helps
to reduce noise as does the double conversion scheme. The last
four logs are results using a Pixel Technologies Shielded-Magnetic Loop
antenna located indoors (2nd floor.) These last four logs show that
there is an definite advantage to using a loop antenna on MW, even in a
quite, rural area. NOTE:
The Pixel Loop doesn't provide stronger signals than the outdoor wire.
However, the signal to noise ratio is improved using the loop and this
usually provides the ability to copy weaker signals, that is, those
signals that are "right in" or "just slightly above" the now lower noise
level. None of the listening sessions were longer than 30 minutes and the total number of NDB stations tuned in was 102 NDBs, six of which were newly heard stations. The manual specs the sensitivity for the combo at 1uv for A1 and 3uv for A2 which is certainly believable, although noise levels in the MW, LF and VLF regions usually don't allow reception of signals at that level of sensitivity. Noise levels are lowest at night during the winter hours. That is one consideration when looking at these logs,...all reception was performed during the peak "low noise" time and best DX propagation time of the "longwave season" which is between October and February with the "peak time" being December and January. More reception reports in the updates below. UPDATE: Dec 11, 2019 - After using the RA-17 and RA-237-B combination for a little over one month and logging over 100 NDBs (with six newly heard stations,) I'd have to rate this setup as one of the best performers for MW and LF reception. Overall, the MW/LF reception is relatively quiet, even when using an large wire antenna. Since the received noise is low, very weak NDBs are easy to copy. The tuning dial is amazingly accurate, one of the best, usually holding 1kc accuracy (taking into account the BFO offset.) When the shielded-magnetic loop was added to the combo even better weak station copy was the result. The RA-17/RA-237-B's ability to extract very weak MCW signals out of a normally noisy reception environment is comparable to the Hammarlund SP-600VLF-31's similar ability. But, the low noise and dial accuracy advantages go to the RACAL set up.
UPDATE: Dec 20, 2019 - A listening session that began at
2155 hrs and lasted until 2225 hrs PST produced 37 stations logged. Both
POA 332kc and
LLD 353kc in Hawaii and
DDP 391kc in Puerto Rico were
easily copied. Three newly heard stations were logged,
ZPA 372kc Prince Albert,
SK #352, HY 374kc Hays, KS #353
and DL 379kc Duluth, MN
#354. 15 other NDBs were new for the RACAL setup bringing total logged
to 117 stations. Pixel Loop for antenna. Great conditions. |
Using Another RA-237-B with the RA-17C Mark II Receiver |
RA-237-B SN: 308 - Feb 2, 2022 - A second RA-237-B LF Converter has made it here. It was on eBay from a seller in NYC. It wasn't in the greatest condition and the seller didn't know its operational status, so the ending bid price was pretty low (for a RA-237-B anyway,...$116.) It's interesting that it's just 63 units earlier than my other LF Converter (sn: 371 versus sn: 308.) As received, not unexpectedly, it didn't function. Cosmetically, it wasn't too bad except that the dial window bezel was missing. The transparent plastic dial window was there but not the surrounding bezel. I doubted an original bezel would ever show up separated from another LF Converter so I carefully scraped the dried amber-colored glue off the panel and cleaned the area with Isopropyl Alcohol and 0000 steel wool (lightly) to even out the paint where the bezel had been mounted. The RA-237-B almost looked like it never had a bezel (those nicks around the dial opening were already there - probably from someone prying off the original bezel.) I plan on setting this LF Converter up with my RA-17C Mark II receiver but, for testing purposes, I have to use the RA-17C-12 because it has standard BNC connectors while the Mark II is an early version (1959) so it still has the "unobtainium" RACAL-type of coaxial connectors throughout. I tested all of the tubes in the LF converter and they all tested "as new." So, with the RA-237-B connected to the RA-17C-12, I connected up a 160ft end fed wire antenna to the LF Converter and powered up the combo. Both dial lamps were out. New #40s were installed (#50 lamps are better) and while I was at it, I changed the AC input from 115vac to 120vac (soldering wires to different taps on the power transformer.) When the RA-237-B was powered-up I had the receiver tuned to 630kc AM-BC and set up the LF converter to work the same frequency. I could hear KPLY and a little fine tuning got the signal where it could be heard at a low-to-medium audio level. Tried KKOH on 780kc with same results. RF LEVEL meter showed about 1/4 scale. Basically the RA-237-B was somewhat functional although nothing was heard on any other tuning ranges. >>> |
>>> Cosmetics - Feb 15, 2022 - I did
a "clean up" on the RA-237-B that involved dismounting the front panel.
It seems that the plastic window was originally glued to the back of the
panel and the glue had deteriorated and the window was now just held in
place by the dial pointer. I cleaned off the old dried glue from the
plastic window and from the back of the panel. I used epoxy to reglue
the window in place. The bottom of the window has to be very near to the
bottom panel opening. I mounted the window with about .125" overlap at
the bottom. This was actually excessive and the tuning dial assembly
couldn't be mounted to the back of the front panel without interference from the
plastic window. I had to trim about .060" of the plastic and slightly
enlarge the assembly mounting holes to get everything to mount
correctly. I remounted the front panel only to find out that the tuning
shaft gear now didn't mesh with the variable condenser shaft gear. The
correct order of assembly should be the front panel is mounted first,
then the dial drum drive mounted to the back of the panel and then its
position adjusted for proper gear mesh. Only then can the plastic window
can be glued to the back panel. There's only about .25" of clearance to
fit the window into place (which is why all plastic windows in RA-237Bs
have glue residue smeared around.) I had already cleaned the old epoxy
off of the window and back of the panel, so I carefully applied a small
amount of epoxy to just the two side edges and then, using tweezers to
hold the plastic window, I guided it in between the dial assembly and
the back of the front panel. I used two small cardboard wedges to hold
the window in place until the epoxy set up. What a pain,...but it worked
and looks fine. NOTE: I've ordered some .25" half-round plastic rod and will try to fabricate a decent-looking bezel. Update when it happens. NOTE #2: I checked SN:371 to see how that plastic window was installed and it is different. That window fits into the dial opening in the front panel and glues to the back of the bezel. I suspect that when the original bezel was removed on SN:308, so was the original plastic. The unglued plastic I found was probably an earlier repair attempt. With the plastic window recessed in the panel cut-out none of these interference problems would have resulted. I guess I should have checked SN:371 first! Luckily, correcting this is pretty easy. Making a Replacement Bezel - Mar 4, 2022 (out of chronological order, but fits in here for text order) - The .25" half-round plastic can be cut with a X-acto knife. I first made a tracing of the panel dial opening for a size reference. I marked off the 45º angles for the corners. I made these angled cuts slightly long so I could trim them to size. Once the four pieces were cut, I used blue masking tape as a "sticky" base to check the fit of the angles. The tape holds the pieces in position while each corner is trimmed to fit. Once the fit was correct, I checked to make sure the overall size was correct for the dial bezel opening, which it was. I used 5-minute epoxy to glue the corners. This was accomplished while leaving the blue masking tape as a "sticky" base to hold the four pieces together and with the proper "fit." Once the epoxy set-up, then the outside corners could be rounded using an emery board as a file. With the correct shape achieved, then the bezel had to be painted gloss black (the plastic half-rounds were white.) When the paint was dry, the bezel was glued in place using 5-minute epoxy. The end-results, while not exactly like an original, are excellent and it definitely improves the look of that "untrimmed" dial opening. |
Problem and Repair -
Feb 17, 2022
-
I moved the RA-17C-12 onto the workbench so I could start an alignment
on the RA-237-B. One of the first steps requires connecting the VTVM to
V3. When removing V3 from its socket, the movement caused the audio
output level in the RA-17C-12 to "skyrocket." It was intermittent
though, as soon as V3 was not pushed to one side, the audio level
dropped back to where it had been. I removed the bottom cover and a
quick visual check of V3 revealed a broken wire that should have
connected to pin 5 of V3 (plate.) To access the broken wire required
removal of the top cover which is a little more involved but not
difficult. Once I had access, the broken wire was an easy fix. I checked
all of the other wires on the two Balanced Mixer tubes V3 and V4 since they
both had
"vibration proof" sockets that allowed for extreme flexibility (probably
what caused the wire break in the first place) and all other tube socket connections
were okay. Reassembled the LF Converter and reconnected it to the
RA-17C-12. With 162ft EFW antenna connected, I first had KKOH 780kc
tuned. I was so strong it overloaded the receiver requiring the
LF Cnvtr Attenuator to be switched in. KPLY 630kc also was strong and pushed the
CL meter up to about 60% with the Attenuator switched out. WWVB 60kc was
tuned in very strong and the USN MSK stations NLK 24.8kc, NAA 24.0kc and NPM
21.8kc all were
strong. More testing this evening to see how well NDBs are received. Testing with the RA-17C-12 - The first listening at 2200hrs used the wire antenna. I had everything tuned to 60kc and, of course, WWVB came in strong as soon as the tubes warmed up. I tuned to 77kc and could just barely hear the PM Time station in Germany, DFC77. At 162kc, ALS162, another PM Time station in France, was moderately strong (they run 800KW so that's not unusual.) I tuned around the NDB part of the spectrum and heard a few stations but the noise level prevented weak signal detection although stations like MOG 404kc were incredibly strong. I switched over to the Pixel Loop and continued tuning. I tuned in about 10 or 12 NDBs between ATS 414kc (Artesia, NM) down to MA 326kc (Midland, TX.) Best DX was QT 332kc in Thunder Bay, Ontario, Canada. Noise level was fairly high but not terrible. Mid-February is a little past optimum MW conditions but still lots of DX was received. I think this RA-237-B is working pretty well now and can be paired with the RA-17C Mark II as soon as I come up with a way to connect RG-58/U coaxial cables to the 1MC and RF Brit coaxial fittings. Testing RA-237-B SN: 308 with RA-17C SN: N1654 - Since N1654 has the RACAL coaxial connectors throughout the receiver I think it would be a bad move to change the 1MC and the RF OUT to BNCs since the actual internal connecting cables would have to also be modified for BNCs and the chassis mounted coaxial connectors also replaced. I think that's way too many changes to receiver's originality. The best solution is to make adaptors that connect to the RA-17C output connectors with 24" long RG-58/U coaxial cables and then have BNCs on the cable ends to connect to the RA-237-B. That way no equipment modifications would be necessary and only the two interconnecting cables would be modified. Solution - The 1MC connector is shield insulated from the chassis at the output but the RF OUT is shield connected to chassis. I used .375" diameter ring lugs that I mounted under the mounting nuts of the two Brit connectors. That provided good shield connections with the 1MC still "floating." I searched through my box of various types of sockets and found one that had the perfect size receptor pins to push onto the center pin of the Brit connectors. By providing solder connections that aren't permanent, the cables can be removed at any time,...it's a little more involved than just twisting a BNC but the original Brit coax connectors are preserved (just in case I ever come across two of the proper Brit connectors.) The RG-58/U cables were 22" long and connect to the RA-237-B BNC connectors. Also, a three conductor cable is needed for the HT1, HT2 and AVC interconnecting wiring. Spade lugs are installed on the wire ends for easy connection to the terminal blocks. That got the RA-237-B connected to the RA-17C and all that was needed was to connect the antenna to the LF converter. A quick test on the AM-BC band confirmed that both pieces of equipment were functioning together correctly (Feb 21, 2022.) In the morning (22nd,) I tested the reception on WWVB 60kc, JJY 40kc, NPM 21.8kc and NAA 24.0kc and all stations were on frequency and easily heard. I tested MOG 404kc but it was too late in the morning for MW NDB reception, even close ones (well, 150 miles away,...closest we have nowadays.) The next test will use the Pixel Loop antenna rather than the wire antenna. Reception log below,... |
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Bond Bonus |
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1962 Bond Movie "Dr. No" RACAL receivers at London G7W - MI-6 Global Comms - This is the famous scene (for radio enthusiasts) near the beginning of the 1962 James Bond movie "Dr. No" where MI-6 has lost contact with their Jamaica operative, John Strangways. Two receivers per operator and six operators,...well, actors, in front of 12 RACAL receivers. NOTE: Prior to this particular scene in the movie, Strangways' Jamaica station W6N is shown and consists of an Eddystone 840 receiver and a K.W. Vanguard transmitter. Strangways and his secretary had both been assassinated in the movie prior to the "Racal scene." Are those RA-17C-12 NATO version receivers?,...note the meter switch isn't a toggle but a rotary switch as used on the RA-17C-12 versions. The close-up above right shows the rotary meter switch knob very well. Also, lack of the EXT-INT VFO switch located to the left of the Kilocycle tuning knob indicates that these aren't UK-type RA-117 receivers (as indicated in several places on the Internet.) Neither photo shows the panel area to the left of the KC tuning knob very well but the RA-117's EXT-INT VFO switch is located "centered" between the KC tuning knob and the BFO knob and should be visible, but isn't (it should be especially visible on the receiver in front of the right-most operator.) Interestingly, all of the receivers in this scene were not powered up (no dial illumination and the Mains switch is down indicating power off - easily visible in the close up shot.) The movie scene (above left) can be found many places on the Internet. The close-up (above right) is from harrysportscar.blogspot.com website. It's easily visible in the close-up that the receivers aren't powered up. Note that the "POWER" switch is down on the receiver in front of the operator. Also note that the operator-actor behind the main operator (just the hand is visible) is operating the panel loudspeaker switch to either the on or off position. I guess the receivers really didn't have to be turned on,...after all,...the receivers are just being used as props by these guys who were actors,...and it is just a movie. |
![]() Mr. Kisch, the "guard in the white lab coat and a tie," was played by Michael Mellinger (he's in several scenes throughout the movie including the raid on Ft. Knox, though he has an US Army uniform on then.) Of course, Bond is Sean Connery and Goldfinger is Gert Frobe. |
1964 Bond Movie "Goldfinger" RACAL Equipment in Goldfinger's Industrial Laser Control Room - This shot is from the famous Laser-cutting scene with the great lines between Bond and Goldfinger,... Bond: "You don't expect me to talk, do you?" Goldfinger: "No, Mr. Bond. I expect you to die!" The room behind Goldfinger (Gert Frobe) is loaded with RACAL gear being used as props depicting the control gear for the Industrial Laser that figures prominently in the scene. Only about one-quarter of the equipment used in the scene is shown in the clipped photo left. In the photo to the left, the RACAL RA-17 receivers are well-shown. The upper-most setup is the RA-129 RTTY Receiver with the RA-17 receiver and above it the RA-70 and the Plessey PV78B. The lower setup is the RA-81 Panoramic Receiver using the RA-66 Panadaptor and the RA-17 Receiver. There is another RA-17 setup further to the left (with the actor/op in front of it.) There is other RACAL gear further to the right side of the control room. This gear is shown in other parts of the entire "laser" scene. Interesting Trivia - Gert Frobe had a very limited ability to speak his lines in English. For the English language version of the movie, Goldfinger's voice was expertly dubbed by actor Michael Collins. However, Gert Frobe dubbed himself for the German language version of the movie, NOTE: I ran through the video clip of the Industrial Laser scene several times and selected this shot because it shows some of the RACAL equipment best. There are additional shots that show lots of other RACAL equipment in the control room area but this shot is the best since there aren't any actors in front of the equipment. Goldfinger is slightly blurred because this is a "clipped shot." |
Other Interesting RACAL Related Photos |
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photo left: This is the 1944 Douglas C-47B Dakota (WWII DC-3) owned by Air Atlantique and registered as G-ANAF. During the 1990s, RACAL and Thales were developing a radar system called Nimrod and G-ANAF had the radar gear installed onboard. There was a rotating parabolic antenna in the radome which was the large spherical dome located under the front of the fuselage (not very visible in this photo.) The projecting rod out the nose of the airplane was later modified because it interfered with the radar. Most of the photos of G-ANAF taken while doing duty for RACAL (loaned by Air Atlantique) date from the late-1990s. G-ANAF has been repainted and is currently sporting orange and black colors. Lots of photos of G-ANAF all over the Internet. This photo is from: eBay photo right: This photo of G-ANAF shows the spherical radome that was under the front of the fuselage. Also shows the modified rod out the nose. Photo dates from the late-1990s. Photo is a DIY-converted slide that I have. |
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Conclusion
- The RACAL RA-17 and RA-117 receivers were built for world-wide commercial and
military users. This meant the receivers were much more expensive than
the typical ham receiver would have been at the time. It also means that
these receivers had many more features that aren't found on most ham
receivers. Specifications and tolerances were much better and
performance was at the zenith of tube technology from the time period.
Today, a well-cared-for RACAL receiver will out-perform almost any of its contemporary competition. After all, they were originally designed to have the same performance capabilities as the Collins 51J receivers. The fact that the RACAL receivers are not seen very often in the USA probably accounts for the scant general knowledge of how these receivers worked and how well they received just about anything on the air. But,...then there were the ergonomics,...granted the left-handed operation of the kilocycle tuning takes some getting used to (if you're right-handed, that is,) but the tuning is so easy to operate and the film-strip dial is so easy to read (not to mention just ultra-cool) all is forgiven - once you've become the owner of a RACAL. Sure,...the overall front panel appearance pays homage to the Collins 51J, but without that initial Royal Navy interest, perhaps the RA-17 would have never even come about. We're lucky that Collins Radio Company refused to license RACAL to build 51J/R-388s and forced the small British company to seek another avenue to supply the Royal Navy with a competitive design that achieved top performance with drift-free reception in a totally original method. The RACAL RA-17 and the RA-117 were the results. Built from 1957 up into the early-1970s, many of these high performance British receivers are still around doing their jobs, mostly in ham stations, serious SWL stations or enthusiasts' collections around the world. These "half-century +" old receivers are either well-cared-for originals that are meticulously and diligently maintained or they are the less-fortunate examples that have required a complete rebuild in order to attain their legendary performance. In either case, RACAL RA-17 and RA-117 receivers are still being used and appreciated world-wide. |
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References - Hardcopy: 1. "The RACAL Handbook" by Rinus Jansen - A review of Racal Communication Equipment, 1956-1975 - This book has most of the classic RACAL gear with lots of artwork-type pictures and good descriptions. Jansen has the best description of how the Wadley Loop "self-corrects" for frequency drift and he shows it mathematically. First published in 1990 by Radio Bygones (Dorset, England,) many subsequent printings, up to 2000. Rinus Jansen/Kent Electronics first copyright 1990 in the Netherlands. 2. Manuals for the RA-17/UK, RA-17C-12/UK-USA, RA-17L/UK, RA-117/UK, RA-6117/USA, RA-1217/UK, RA-6217/USA - most manuals are available online. 3. RA-71 information and photo from "Shortwave Receivers Past & Present" by Fred Osterman - Four editions with the fourth edition being a huge book with just about every post-WWII receiver ever made listed in detail. References - Online: 1. Keith's Vintage RACAL Enthusiast's Site - lots of information and photos of many of the RACAL receivers and accessories. Excellent source of detailed information. www.recelectronics.co.uk 2. G3YNH hosts several RACAL websites (or has links to them.) www.g3ynh.info/Racal/ra17.html 3. Wikipedia has information on the various mergers and other companies that RACAL owned. 4. Keith's Vintage RACAL Enthusiast's Site has a photo in the "Brief Company History" section showing the demolition of one of RACAL's Bracknell buildings after the Thalen purchase. 5. Thanks to Neil Clyne who has supplied a lot of details on the RA-17 and RA-117 from the perspective of the collector and the contemporary owner and rebuilder. Neil also supplied the date code (letters) info. 6. www.radiomuseum.co.uk - Allan's Virtual Radio Museum has several pages of RA-17 restorations, rework and alignment information (using modern test gear) with lots of good quality photos. Photo Credits: 1. Photo of Raymond Brown from Getty Images. It's difficult to find many photos of Raymond Brown. Getty Images has the only two I could find. 2. Photo of Geo. "Jock" Calder Cunningham from the Imperial War Museum - iwm.org.uk. Interestingly there are three photos of Cunningham and they are all titled "Jock of Racal." 3. Photo of Dr. Trevor Wadley from South Africa Military History site - www.samilitaryhistory.org Go to "miscellaneous" section and "Wadley Ionosonde" - Wikipedia also has some information on Dr. Wadley 4. Photo of Ernest Harrison from picclick.fr - There are many photos of Ernest Harrison on the Internet. 5. Photo of Crowsley Park from bbc.eng.info - This site has three good photos of the BBC-Crowsley Park Control Room with lots of RACAL receivers in each photo. 6. Photo of RA-17 Mark I supplied by its owner, Anthony Howard 7. Photos from the movie Dr. No were found on various Internet sites. The photo from the movie Goldfinger was clipped from the video "Industrial Laser Cutting Scene" also found several places on the Internet.
Revised and edited with some new photos, June 2025,...information on the RA-6217E receiver's refurbishment added Aug 2025,... |
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